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3PEAT · Project

Chip-Scale Optical Switches and Sensors That Cut Power Costs by 95%

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Imagine stacking highways on top of each other instead of spreading them across the countryside — that's what this project did with light circuits on a chip. By layering multiple light-guiding pathways in 3D instead of flat 2D, the team built optical switches and sensors that are dramatically smaller and cheaper. The main result is a 36-by-36 optical switch that flips in 20 billionths of a second and uses roughly 95% less power than today's electronic equivalents. They also squeezed an entire laser vibration sensor — normally a table-top instrument — onto a single chip.

By the numbers
95%
Power and cost savings compared to standard electronic switching solutions
36×36
Optical switch matrix size (target)
20 ns
Optical switching time
< 1 kHz
External cavity laser linewidth
50 MHz
Phase shifter and switch operating frequency
> 25 dB
Integrated circulator isolation
EUR 3,993,285
EU contribution to the project
9
Consortium partners across 5 countries
The business problem

What needed solving

Data centers and telecom networks burn enormous amounts of electricity on electronic switching equipment that generates heat and requires expensive cooling. Meanwhile, industrial vibration sensing still relies on bulky, expensive bench-top laser instruments that cannot be deployed in the field at scale. Both problems stem from the same root: current optical components are too large, too power-hungry, and too expensive to replace their electronic counterparts.

The solution

What was built

The project built a 3D photonic integration platform combining polymer (PolyBoard) and silicon-nitride (TriPleX) chip technologies. Key demonstrators include a 4×4 optical switch module validated through bench-top and system tests, and a control unit for a 2D optical phased array beam scanning system for an integrated Laser Doppler Vibrometer.

Audience

Who needs this

Data center operators looking to cut switching power consumptionTelecom equipment manufacturers building next-generation optical networksLiDAR and remote sensing companies miniaturizing their productsPredictive maintenance firms needing portable vibration measurementPhotonic chip foundries seeking advanced integration capabilities
Business applications

Who can put this to work

Telecommunications
enterprise
Target: Data center operators and telecom network providers

If you are a data center operator dealing with rising energy bills from electronic switching equipment — this project developed a 36×36 optical switch with 20 ns switching time that delivers power and cost savings of almost 95% compared to standard electronic solutions. That means dramatically lower cooling loads and electricity costs at scale.

Automotive & Aerospace
mid-size
Target: LiDAR and remote sensing system manufacturers

If you are a sensing equipment manufacturer struggling to shrink laser-based measurement systems into compact packages — this project built an integrated Laser Doppler Vibrometer with a 2D optical phased array beam scanning system on a single chip. This replaces bulky bench-top setups with a chip-scale device, opening the door to embedded vibration sensing in vehicles and aircraft.

Industrial Inspection
SME
Target: Predictive maintenance and non-destructive testing companies

If you are an inspection services company needing portable, high-precision vibration measurement — this project developed an on-chip Laser Doppler Vibrometer with an external cavity laser with linewidth less than 1 kHz. That level of precision in a chip-scale package means field-deployable vibration analysis without expensive lab equipment.

Frequently asked

Quick answers

What would this technology cost compared to current solutions?

The project objective states that the optical switching module can deliver power and cost savings of almost 95% compared to standard electronic solutions. Exact per-unit pricing is not published, but the massive reduction in power consumption and component count points to significantly lower total cost of ownership.

Can this scale to industrial production volumes?

The platform combines two established photonic fabrication technologies — PolyBoard (polymer) and TriPleX (silicon-nitride) — both of which are already manufactured in foundry settings by consortium partners. The 3D stacking approach was specifically designed to increase integration density, which favors volume manufacturing.

What is the IP situation and can I license this?

As a publicly funded RIA project (EUR 3,993,285), IP is owned by the consortium partners. With 6 industry partners including 3 SMEs across 5 countries, licensing or technology transfer discussions would go through the coordinator or the specific partner holding the relevant IP. SciTransfer can facilitate introductions.

How fast does the optical switch actually operate?

The 36×36 optical switch achieves a switching time of 20 ns (nanoseconds). The phase shifters and switches on the TriPleX platform operate at frequencies up to 50 MHz. These speeds far exceed what mechanical or thermal optical switches can deliver.

Is this ready for deployment or still in the lab?

The project ran from 2018 to 2022 and produced working demonstrators including the 4×4 optical switch module tested with bench-top and system tests, plus a control unit for the 2D beam scanning system. Based on available project data, this is at the tested demonstrator stage, not yet a commercial product.

Are there regulatory hurdles for using this in telecom networks?

Photonic integrated circuits for telecom must meet standard industry certifications, but there are no unique regulatory barriers for this technology. The silicon-nitride and polymer materials used are well-established in the photonics industry. Specific compliance would depend on the end application.

Consortium

Who built it

The 3PEAT consortium is well-structured for technology transfer, with 6 out of 9 partners coming from industry (67% industry ratio) and 3 of those being SMEs. The partnership spans 5 countries (Germany, Greece, Israel, Italy, Netherlands), covering Europe's key photonics hubs. The coordinator is a Greek research institute, while the strong industry presence — including both established photonics companies and agile SMEs — suggests the technology was developed with commercial viability in mind. With EUR 3,993,285 in EU funding and a clear mix of fabrication know-how (PolyBoard, TriPleX platforms), the consortium has both the technical depth and the commercial motivation to move results toward the market.

How to reach the team

The coordinator is a Greek research institute (EREVNITIKO PANEPISTIMIAKO INSTITOUTO SYSTIMATON EPIKOINONION KAI YPOLOGISTON). SciTransfer can help identify the right contact person and facilitate an introduction.

Next steps

Talk to the team behind this work.

Want to explore licensing or integration of this photonic switching or sensing technology? SciTransfer can connect you with the right consortium partner for your specific application.