SciTransfer
Zero-SWARM · Project

5G-Powered Smart Factory System for Climate-Neutral and Agile Production

manufacturingPilotedTRL 6

Imagine a factory where machines talk to each other like a flock of birds, coordinating their movements and tasks instantly without a central boss. It uses a private 5G network to make sure everything happens in real-time, from robots moving parts to quality checks. This setup allows a factory to change what it's making almost instantly while reducing waste and energy use.

By the numbers
10
industrial trials
3
industrial nodes
400
community users
29
consortium partners
The business problem

What needed solving

Traditional factories suffer from rigid production lines and data silos between IT and operational hardware. This prevents rapid changes in production and leads to energy waste and defects.

The solution

What was built

A networked control system using 5G and digital twins. It includes 5G-powered PLCs, process-aware AGVs, and a secure data infrastructure based on GAIA-X.

Audience

Who needs this

Automotive assembly plantsSmart warehouse operatorsIndustrial automation system integratorsElectronics manufacturers
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle Manufacturer

If you are an EV manufacturer dealing with rigid assembly lines — this project developed sustainable powertrain production and 5G-powered PLCs that allow for real-time distributed control. This enables a more agile transition between different vehicle models on the same line.

Logistics
mid-size
Target: Warehouse Operator

If you are a warehouse operator dealing with inefficient material flow — this project developed process-aware AGVs and safe autonomous transport. This ensures goods move through the factory with zero delays and higher safety.

Electronics
SME
Target: High-Precision Component Maker

If you are a component maker dealing with high scrap rates — this project developed remote quality control for zero defect resilient manufacturing. This reduces waste and ensures only perfect parts leave the facility.

Frequently asked

Quick answers

What is the cost or pricing for implementing this system?

Based on available project data, specific commercial pricing is not mentioned, although the project received an EU contribution of EUR 8,052,023 for development.

Has this been tested at an industrial scale?

Yes, the system was demonstrated through 10 trials across 3 industrial nodes (north, center, and south) featuring test facilities co-created with industry players.

How is the IP and licensing handled for these technologies?

Based on available project data, the project used open innovation practices and a community of 400 users with an expression of interest mechanism to establish impact pathways.

How difficult is it to integrate with existing factory hardware?

The project focused on breaking siloes between 5G, cloud-edge continuum, and operational technology, specifically using OPC-UA and Asset Administration Shells for connectivity.

What is the timeline for deploying these solutions?

The project period ran from 2022-06-01 to 2025-02-28, meaning the developed solutions are now moving toward the deployment phase.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 17 industry partners (59% of the group), including 13 SMEs. This high industry ratio, combined with 10 countries involved, suggests the technology was developed with a strong focus on commercial viability and cross-border industrial standards rather than purely academic research.

How to reach the team

Contact the National Centre for Research and Technological Development (REC) in Greece.

Next steps

Talk to the team behind this work.

Contact us to connect with the Zero-SWARM consortium for licensing or pilot implementation.

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