SciTransfer
ZEnITh · Project

Plug-and-Play Decarbonization System for Industrial Heating and Energy Storage

energyPilotedTRL 6

Imagine a giant, smart thermos combined with a super-efficient heater for factories. It captures heat, stores it for later, and uses AI to decide when to use energy to keep costs low. It's like upgrading a factory's heating system to a smart home setup, but on a massive industrial scale.

By the numbers
15%
Industry share of EU total emissions
66%
Industrial energy use dedicated to process heating
37%
Industrial heating requirements below 200 °C
The business problem

What needed solving

Energy-intensive industries struggle to decarbonize because sustainable heat supply is often inconsistent and difficult to integrate into old factories without expensive custom redesigns.

The solution

What was built

A plug-and-play system combining High Temperature Heat Pumps, Latent Thermal Energy Storages, and an AI-based Energy Management System.

Audience

Who needs this

Aluminium plant operatorsChemical process engineersCement and lime manufacturersIndustrial energy managersNet Zero Technology installers
Business applications

Who can put this to work

Aluminium Manufacturing
enterprise
Target: Smelters and extrusion plants

If you are an aluminium manufacturer dealing with high carbon emissions from process heating — this project developed a system combining heat pumps and thermal storage that reduces reliance on fossil fuels. The solution is validated directly in an aluminium plant to ensure it works in real-world conditions.

Chemicals
mid-size
Target: Specialty chemical producers

If you are a chemical producer dealing with heating needs below 200 °C — this project developed a plug-and-play solution that integrates renewable energy and AI management. This allows you to switch from gas boilers to electric heat pumps without redesigning your entire plant.

Cement and Lime
enterprise
Target: Industrial kiln operators

If you are a cement producer dealing with the imbalance between when renewable energy is available and when your plant needs heat — this project developed latent thermal energy storage. This allows you to store green energy and use it during peak production hours.

Frequently asked

Quick answers

How much does the system cost to implement?

Based on available project data, specific pricing is not provided, but the project aims to ensure economic feasibility and competitiveness against traditional technologies.

Can this be scaled to a full industrial plant?

Yes, the project focuses on a replicable and scalable pathway, with validation taking place in a real-world aluminium manufacturing plant.

Who owns the intellectual property and licensing?

Based on available project data, IP details are not specified, but the consortium includes 8 industry partners and 5 SMEs who will likely manage the commercialization of the Net Zero Technologies.

How does it integrate with existing power grids?

The system is designed to integrate with renewable energy sources such as PV panels and battery storage to balance energy supply and demand.

What is the timeline for deployment?

The project runs from June 1, 2026, to May 31, 2030, meaning the validated solution will be ready toward the end of this period.

Consortium

Who built it

The consortium is heavily industry-driven, with 8 industrial partners and 5 SMEs, representing a 47% industry ratio. This strong commercial presence, spanning 6 countries (BE, ES, IT, NL, NO, UK), suggests the project is designed for immediate market application rather than theoretical research, supported by a mix of 4 universities and 3 research centers.

How to reach the team

Contact CLIVET SPA in Italy for technical specifications on the heat pump integration.

Next steps

Talk to the team behind this work.

Contact us to identify if your plant qualifies for the ZEnITh pilot network.