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High-Efficiency Supercritical Electrolyser for Low-Cost Green Hydrogen Production

energyPrototypeTRL 4

Imagine a water-splitting machine that works like a high-pressure cooker, using extreme heat and pressure to make hydrogen much faster. By removing the expensive internal membrane and using a special flow of water, it cuts down on energy waste. It even explores using wastewater instead of pure water to keep things sustainable.

By the numbers
2-3 €/kg H2
Target production cost
42 kWh/kg H2
Target energy efficiency
3 A/cm2
Current density
1%/1000h
Maximum degradation rate
0.3 mg/W
Critical raw material limit
200 bar
Hydrogen output pressure
The business problem

What needed solving

Current green hydrogen production is too expensive (5-8 €/kg) and energy-intensive, relying on critical raw materials and membranes that limit durability and efficiency.

The solution

What was built

A laboratory-scale (TRL4) membrane-less alkaline electrolyser including a single cell and a 5-cell stack designed for supercritical water conditions.

Audience

Who needs this

Green hydrogen plant developersIndustrial gas companiesHeavy chemical manufacturersWastewater treatment utility operators
Business applications

Who can put this to work

Green Hydrogen Production
enterprise
Target: Industrial Gas Producer

If you are an industrial gas producer dealing with high production costs of 5-8 €/kg H2 — this project developed a supercritical electrolyser that targets a competitive cost of 2-3 €/kg H2.

Chemical Manufacturing
mid-size
Target: Chemical Plant Operator

If you are a chemical plant operator dealing with high energy consumption for hydrogen — this project developed a membrane-less system that improves energy efficiency to 42 kWh/kg H2.

Water Management
any
Target: Industrial Wastewater Treatment Facility

If you are a wastewater facility dealing with costly waste streams — this project developed a system that uses wastewater as an electrolyte for hydrogen production.

Frequently asked

Quick answers

How does this affect the cost of hydrogen production?

The technology aims to reduce production costs from the current 5-8 €/kg H2 down to a competitive 2-3 €/kg H2.

What is the current industrial scale of the technology?

The project validates results at a laboratory scale (TRL4) using a single cell and a 5-cell stack.

Are there any IP or licensing details available?

Based on available project data, specific IP or licensing terms are not disclosed, though the consortium includes three industrial partners.

How does it improve the lifespan of the equipment?

The membrane-less configuration and supercritical conditions increase system lifetime, targeting a degradation rate of less than 1% per 1000 hours.

What is the timeline for development?

The project period runs from 2024-01-01 to 2027-06-30.

Consortium

Who built it

The consortium is heavily industry-weighted with a 60% industry ratio, consisting of 3 industrial partners, 1 university, and 1 research center across 3 countries (DK, ES, IT). This structure suggests a strong focus on commercial viability and practical application, with a mix of SME and larger industrial players involved in the development of the test bench and stack.

How to reach the team

Contact Acondicionamiento Tarrasense Associacion in Spain

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for supercritical electrolysis technology.