SciTransfer
ViSS · Project

Sustainable Bio-Plastic Packaging Made from Food and Agricultural Waste

manufacturingTestedTRL 5

Imagine using bacteria to turn leftover sugar and poultry waste into a plastic that behaves like traditional packaging but disappears naturally in soil or water. It's like turning trash into a high-tech wrap that doesn't pollute the ocean. This process makes the plastic flexible and strong without needing expensive chemicals.

By the numbers
57.8%
reduction of CO2 emissions compared to fossil counterparts
11.7 kt
yearly saving of crude oil
288.95 kt
recirculating biomass
2.2 kt
avoiding the use of hazardous substances
The business problem

What needed solving

Current bioplastics are often too expensive, lack flexibility for food packaging, or aren't truly biodegradable in all environments. This makes it hard for companies to switch from cheap, polluting fossil-based plastics.

The solution

What was built

A circular value chain for high-3HV PHBV bioplastic, including a method to use agrifood waste as feedstock and the formulation of mechanically recyclable, biodegradable food packaging.

Audience

Who needs this

Flexible food packaging manufacturersIndustrial composting facility operatorsAgri-food waste management companiesSustainable consumer brand owners
Business applications

Who can put this to work

Food Packaging
enterprise
Target: Flexible packaging manufacturer

If you are a packaging manufacturer dealing with strict plastic bans and high fossil-fuel costs — this project developed a high-3HV PHBV plastic that provides the flexibility needed for trays and bags while being 100% biodegradable.

Agriculture
mid-size
Target: Agri-food waste processor

If you are a waste processor dealing with large volumes of sugar and poultry residues — this project developed a way to valorize these residues as cheap feedstocks to produce high-value bioplastics.

Consumer Goods
any
Target: Eco-friendly brand owner

If you are a brand owner dealing with consumer pressure to reduce carbon footprints — this project developed a value chain that reduces CO2 emissions by 57.8% compared to fossil-based plastics.

Frequently asked

Quick answers

How does this project reduce the high cost of bioplastic production?

It uses cheap agrifood residues (sugar and poultry waste) instead of virgin raw materials and employs extremophilic microorganisms that allow for cheaper plastic equipment by removing the need for strict sterile conditions.

Is this technology ready for industrial scale?

The project is establishing a value chain and validating high-performance packaging, but based on available project data, it is currently in the development and validation phase through 2027.

What is the IP or licensing status of the PHBV process?

Based on available project data, specific licensing terms are not mentioned, but the project involves 16 partners developing a collaborative value chain.

Does this material comply with food safety regulations?

Yes, the project specifically targets food packaging applications and is designed to accomplish EU regulations and ensure policy alignment.

When will the results be fully available for market adoption?

The project period runs from September 2023 to August 2027, suggesting that final validated results will be available by late 2027.

Consortium

Who built it

The consortium is highly commercially oriented, with a 50% industry ratio (8 industry partners, including 6 SMEs). Spanning 6 countries, it balances academic research (2 universities, 5 research centers) with practical application, ensuring that the technical development of PHBV is directly tied to market needs in food packaging.

How to reach the team

Contact the Asociacion Empresarial de Investigacion Centro Tecnologico del Calzado y del Plastico de la Region de Murcia

Next steps

Talk to the team behind this work.

Contact us to connect with the ViSS consortium for PHBV licensing or pilot partnerships.

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