SciTransfer
VALUABLE · Project

Turning Fungal Waste into Bio-Based Oils and Chitosan for Cosmetics and Resins

manufacturingPilotedTRL 6

Imagine taking the leftover waste from citric acid production and treating it like a gold mine. Instead of throwing it away, this process uses special enzymes to extract high-value ingredients. It turns fungal waste into a sustainable oil that replaces palm oil and a natural polymer used in glues and skincare.

By the numbers
142 kg
crude yeast oil produced in pilot trials
90%
chitin purity in VALUABLE chitosan
73%
biomass mobilisation achieved via enzyme technology
20 kg
maximum batch scale for chemically produced chitin
The business problem

What needed solving

Industries rely on fossil-based chemicals or land-intensive plant oils (like palm oil) that harm biodiversity. There is a critical need for sustainable, non-food biomass alternatives that are economically viable.

The solution

What was built

An integrated biorefinery process that extracts chitin and chitosan from A. niger waste and converts fungal hydrolysates into yeast oil.

Audience

Who needs this

Cosmetic formulatorsPlywood manufacturersBio-based resin producersIndustrial enzyme developersSustainable chemical suppliers
Business applications

Who can put this to work

Cosmetics
any
Target: Sustainable skincare and makeup manufacturer

If you are a skincare brand dealing with the environmental impact of palm oil—this project developed a yeast oil that acts as a drop-in alternative. It provides a bio-based replacement for fossil and plant oils, preserving biodiversity.

Construction Materials
enterprise
Target: Plywood and adhesive producer

If you are a plywood manufacturer dealing with synthetic glues—this project developed a high-purity chitosan (90% chitin) that can be used directly in plywood production as a bio-based adhesive.

Chemicals
mid-size
Target: Industrial resin and coating manufacturer

If you are a chemical plant dealing with fossil-derived raw materials—this project developed yeast oil and chitosan oligomers that serve as sustainable building blocks for resins and coatings.

Frequently asked

Quick answers

What is the cost or price of the produced materials?

Based on available project data, specific price points per kilogram are not provided, but the project focused on demonstrating commercial viability and economic benefit over conventional palm oil.

At what scale has this been produced industrially?

The project achieved pilot scale production of crude yeast oil reaching 142 kg and produced chitin in batches ranging from 5kg up to 20kg.

Is there available IP or licensing for the enzyme technology?

Based on available project data, the project developed an enzymatic chitosan production route, but specific patent numbers or licensing terms are not listed.

How does this integrate into existing production lines?

The yeast oil is described as a 'drop-in alternative,' meaning it can replace existing fossil- or plant-based oils in cosmetics and resins without requiring major process changes.

What is the timeline for full commercial deployment?

The project period runs from 2022-09-01 to 2025-08-31, with end-user trials already completed during the project phase.

Consortium

Who built it

The consortium is heavily industry-weighted with a 56% industry ratio, comprising 5 industrial partners (4 of which are SMEs) and 4 academic/research entities. This balance suggests a strong focus on commercial application rather than pure theory, with a geographic spread across Germany, Hungary, Greece, Spain, and Norway.

How to reach the team

Contact the Technical University of Munich (TUM) regarding the VALUABLE project

Next steps

Talk to the team behind this work.

Contact us to connect with the VALUABLE consortium for licensing and pilot partnerships.

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