If you are a skincare brand dealing with the environmental impact of palm oil—this project developed a yeast oil that acts as a drop-in alternative. It provides a bio-based replacement for fossil and plant oils, preserving biodiversity.
Turning Fungal Waste into Bio-Based Oils and Chitosan for Cosmetics and Resins
Imagine taking the leftover waste from citric acid production and treating it like a gold mine. Instead of throwing it away, this process uses special enzymes to extract high-value ingredients. It turns fungal waste into a sustainable oil that replaces palm oil and a natural polymer used in glues and skincare.
What needed solving
Industries rely on fossil-based chemicals or land-intensive plant oils (like palm oil) that harm biodiversity. There is a critical need for sustainable, non-food biomass alternatives that are economically viable.
What was built
An integrated biorefinery process that extracts chitin and chitosan from A. niger waste and converts fungal hydrolysates into yeast oil.
Who needs this
Who can put this to work
If you are a plywood manufacturer dealing with synthetic glues—this project developed a high-purity chitosan (90% chitin) that can be used directly in plywood production as a bio-based adhesive.
If you are a chemical plant dealing with fossil-derived raw materials—this project developed yeast oil and chitosan oligomers that serve as sustainable building blocks for resins and coatings.
Quick answers
What is the cost or price of the produced materials?
Based on available project data, specific price points per kilogram are not provided, but the project focused on demonstrating commercial viability and economic benefit over conventional palm oil.
At what scale has this been produced industrially?
The project achieved pilot scale production of crude yeast oil reaching 142 kg and produced chitin in batches ranging from 5kg up to 20kg.
Is there available IP or licensing for the enzyme technology?
Based on available project data, the project developed an enzymatic chitosan production route, but specific patent numbers or licensing terms are not listed.
How does this integrate into existing production lines?
The yeast oil is described as a 'drop-in alternative,' meaning it can replace existing fossil- or plant-based oils in cosmetics and resins without requiring major process changes.
What is the timeline for full commercial deployment?
The project period runs from 2022-09-01 to 2025-08-31, with end-user trials already completed during the project phase.
Who built it
The consortium is heavily industry-weighted with a 56% industry ratio, comprising 5 industrial partners (4 of which are SMEs) and 4 academic/research entities. This balance suggests a strong focus on commercial application rather than pure theory, with a geographic spread across Germany, Hungary, Greece, Spain, and Norway.
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