SciTransfer
UNCOVER · Project

Turning Industrial CO2 Waste into Profitable Chemicals, Fuels, and Construction Materials

environmentTestedTRL 5

Imagine taking the smoke from a factory chimney and using it as a raw ingredient instead of letting it pollute the air. This project turns that waste gas into useful things like paint pigments, proteins, and fuel. It's like turning a trash pile into a gold mine for the construction and chemical industries.

By the numbers
7
CCU routes for deployment
10
CO2-derived products
0.1 MtCO2
CO2 captured by 2040
180M
Euro profit for developers by 2040
250 MtCO2
CO2 captured by 2050
10%
Reduction in EU energy imports by 2050
The business problem

What needed solving

Industries like cement and wood manufacturing face high costs and regulatory pressure due to CO2 emissions. Current carbon capture often lacks a profitable end-product, making it a cost center rather than a revenue stream.

The solution

What was built

Six breakthrough CO2 conversion technologies and one secondary conversion technology. These systems produce 10 specific products including biomethanol, microbial protein, and carbonated cement.

Audience

Who needs this

Cement plant operatorsBiogas plant managersWood manufacturing facilitiesSpecialty chemical manufacturersSustainable construction material producers
Business applications

Who can put this to work

Construction
enterprise
Target: Cement manufacturer

If you are a cement manufacturer dealing with high carbon emissions from clinker kilns — this project developed carbonated cementitious materials that replace resource-intensive alternatives. This allows you to lower your environmental footprint while producing a usable building material.

Chemicals
any
Target: Specialty chemical producer

If you are a chemical producer dealing with expensive fossil feedstocks — this project developed routes for biomethanol and bioformaldehyde. These CO2-derived products provide a sustainable alternative to traditional petroleum-based chemicals.

Waste Management
mid-size
Target: Biogas plant operator

If you are a waste management plant dealing with CO2 from biogas upgrading — this project developed gas-phase fermentation to create microbial proteins and polyhydroxybutyrate. This turns a waste stream into high-value bio-based materials.

Frequently asked

Quick answers

What is the expected cost or profit potential?

Based on available project data, the deployment of 31 conversion technologies by 2040 is projected to generate €180M profit for the developers.

At what industrial scale will this be deployed?

The project aims to deploy 3 large-scale technologies by 2032, scaling up to 500 units across 1000 plants by 2050 to capture 250 MtCO2.

How is the IP and licensing handled?

Based on available project data, the project focuses on developing robust business cases and exploitation strategies to support the deployment of 7 CCU routes.

What is the timeline for market entry?

The project runs from 2026 to 2030, with 3-5 CO2-based products expected to begin displacing fossil feedstocks by 2032.

How does this integrate into existing plants?

The technologies are designed for 3 representative sites: biogas upgrading units, biomass boilers at wood plants, and clinker kilns at cement plants.

Consortium

Who built it

The consortium is heavily industry-driven with 11 industrial partners (58% ratio), including 3 SMEs, which suggests a strong focus on commercial viability rather than pure academic research. With 19 partners across 8 European countries, the project has the necessary cross-border industrial reach to validate technologies in diverse settings like cement and wood manufacturing plants.

How to reach the team

Contact Instituto Tecnologico de Aragon for partnership opportunities regarding CO2 conversion.

Next steps

Talk to the team behind this work.

Contact SciTransfer to identify which of the 7 CCU routes fits your industrial emission profile.

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