Imagine trying to cool down a hot laptop or car battery, but the materials we have just can't move the heat away fast enough. This project mixes tiny metal powders with special 2D materials to create a 'super-powder' that conducts heat far better than standard metals. They then use 3D printing to turn this powder into custom-shaped cooling parts that fit perfectly where they are needed most.
Current thermal management materials cannot keep up with the heat generated by modern electronics and EV batteries. This leads to massive energy waste, such as data centers spending up to 40% of their power just on cooling.
A new metallic powder enhanced with 2D nanotechnology (ThermoDust) and 3D-printed demonstrator devices for heat dissipation.
If you are a data center operator dealing with cooling systems that consume up to 40% of total energy — this project developed a new material and 3D printing process that creates high-performance heat dissipation devices to lower energy waste.
If you are a battery manufacturer dealing with overheating in EV cells — this project developed ThermoDust materials that can be 3D printed into complex thermal control devices to improve battery safety and performance.
If you are an aerospace company dealing with extreme heat in tight spaces — this project developed a way to print custom heat-transport parts using nanotechnology-enhanced powders for superior thermal management.
Based on available project data, there is no specific pricing or cost-per-unit information provided.
The project aims to use scalable industrial additive manufacturing processes, such as Powder Bed Fusion and Cold Spray, to process the ThermoDust material.
Based on available project data, specific licensing terms or patent strategies are not detailed in the summary.
The project period runs from 2022-11-01 to 2026-10-31, suggesting that proofs of concept will be developed by late 2026.
The material is designed as a feedstock powder compatible with standard industrial processes like Selective Laser Melting and Cold Spray.
The consortium is heavily academic, consisting of 5 partners from 5 countries (ES, IE, IT, NL, SI). With 4 universities and 1 research organization, and 0% industry representation, the project is currently focused on fundamental scientific breakthroughs rather than immediate commercial deployment.
Contact the Board of the College of the Holy & Undivided Trinity of Queen Elizabeth near Dublin
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