SciTransfer
THERMOBAT · Project

Low-Cost Long-Duration Thermal Battery for Combined Heat and Power Generation

energyTestedTRL 5

Imagine a giant thermal thermos that stores electricity as intense heat in a special metal alloy. Instead of using expensive chemicals like lithium, it uses a ferrosilicon mix to hold energy for days. When you need it, the system turns that heat back into electricity using light-sensitive cells and provides warm water for buildings.

By the numbers
10 Euro per kWh
Target system cost
3 €/kWh
PCM manufacturing cost target
1 MWh/m3
Heat storage energy density
11.2%
Achieved TPV cell efficiency
100L
FeSiB produced
100 kWh
Demonstrator capacity
The business problem

What needed solving

Current electrochemical batteries are too expensive for long-duration energy storage (10h to several days). There is a critical need for a low-cost, high-density alternative that can provide both heat and power to stabilize renewable energy grids.

The solution

What was built

A 100W TPV module, a 100L batch of ferrosilicon phase change material, and an electric furnace for the 100 kWh demonstrator.

Audience

Who needs this

Grid-scale energy storage operatorsLarge commercial building managersIndustrial heat usersRenewable energy developers
Business applications

Who can put this to work

Facility Management
enterprise
Target: Sports center or large public complex operator

If you are a facility manager dealing with high energy costs for heating and lighting — this project developed a 100 kWh LHTPV demonstrator that provides both clean heat and electricity on demand. It allows for dispatchable generation to lower utility bills.

Renewable Energy
any
Target: Grid-scale energy storage provider

If you are an energy provider dealing with the instability of wind and solar power — this project developed a storage system for durations of 10 to 100 hours. It offers a cost of less than 10 Euro per kWh, making long-term storage financially viable.

Industrial Manufacturing
mid-size
Target: Factory with high-temperature process heat needs

If you are a factory owner dealing with expensive industrial heating — this project developed a latent heat battery with energy density over 1 MWh/m3. It can store energy as heat at 1200 deg C and release it as needed for cogeneration.

Frequently asked

Quick answers

What is the estimated cost of the storage system?

The project aims for a very cheap system costing less than 10 Euro per kWh, with manufacturing costs for the phase change materials lower than 3 €/kWh.

Can this be scaled to industrial levels?

Yes, the project is developing scalable processes and has already produced more than 100L of the FeSiB material using cheap raw materials.

How is the intellectual property being handled for commercial use?

The project is accelerating tech-to-market activities through Thermophoton, a UPM spin-off company that will receive the know-how and develop a detailed business plan.

What is the efficiency of the electricity recovery?

The project targets an electric round-trip efficiency (RTE) greater than 10% and a global efficiency greater than 70%, with some targets reaching 90%.

When will the technology be available for deployment?

Based on available project data, the project period runs until May 31, 2026, with a demonstrator currently being developed for a sports center.

Consortium

Who built it

The consortium is highly industry-oriented with a 71% industry ratio, comprising 5 companies (including 2 SMEs) and 2 universities. This structure, combined with the creation of the spin-off Thermophoton, indicates a strong push toward commercialization rather than purely academic research.

How to reach the team

Contact Universidad Politecnica de Madrid or the spin-off Thermophoton

Next steps

Talk to the team behind this work.

Contact us to connect with the THERMOBAT consortium for pilot opportunities.