SciTransfer
TfI SeaSprings · Project

Cost-Reducing Mooring Systems for Floating Offshore Wind Turbines

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Imagine a giant spring for a boat's anchor chain that absorbs the shock of heavy waves. Instead of using massive, heavy chains to resist the ocean's power, this device lets the line flex and bounce. This means you can use much lighter materials and smaller ships to install them without worrying about the equipment snapping.

By the numbers
50%
reduction in peak loads
80%
reduction in fatigue damage
30%
reduction in wear and tear
€170k/day
reduction in vessel hire costs
€90/MWh
target LCOE
The business problem

What needed solving

Floating offshore wind turbines face prohibitively high CapEx and OpEx due to massive, expensive mooring chains and the need for specialized, high-cost installation vessels.

The solution

What was built

A patent-pending mooring component and a commercial-scale manufacturing process for the SeaSpring device.

Audience

Who needs this

Floating offshore wind developersMarine mooring system engineersOffshore installation vessel operatorsDeep-sea aquaculture firms
Business applications

Who can put this to work

Offshore Wind Energy
enterprise
Target: Floating Offshore Wind Turbine (FOWT) developers

If you are a developer dealing with high installation costs and heavy equipment — this project developed a mooring component that reduces peak loads by ~50%. This allows for lighter chains and the use of smaller deployment vessels, saving roughly €170k/day on vessel hire.

Marine Engineering
mid-size
Target: Mooring system manufacturers

If you are a manufacturer dealing with high material costs and fatigue damage — this project developed a solution that reduces fatigue damage by 80%. This halves the required material in the mooring line, shrinking components from the anchor to the platform.

Aquaculture
any
Target: Deep-sea fish farm operators

If you are an operator dealing with seabed damage and limited deployment sites — this project developed a semi-taut mooring system that reduces the environmental footprint. This eliminates seabed damage and allows for more efficient use of licensed ocean areas.

Frequently asked

Quick answers

How does this affect the overall cost of energy?

The solution helps FOWTs move toward a target levelised cost of energy (LCOE) of €90/MWh, down from €160/MWh.

Is the technology ready for industrial-scale production?

The project includes the commissioning of a commercial scale factory and the development of commercial scale SeaSpring products to be market-ready.

What is the intellectual property status?

The TfI SeaSprings innovation is described as patent-pending.

How does it reduce operational expenses (OpEx)?

It reduces wear and tear by ~30% and allows the use of smaller, more available deployment vessels, reducing hire costs by ~€170k/day.

What is the timeline for market readiness?

The project runs from December 2023 to August 2026, with the second reporting period focusing on the remaining technical objectives to become market-ready.

Consortium

Who built it

The project is led by a single Irish SME, TFI Marine Limited. While the formal consortium is small, the business execution is strong, having successfully integrated 5 major industry giants (RWE, Shell, EnBW, OceanWinds, and Scottish Renewable Power) as partners via a Carbon Trust project, alongside Unitech and Sustainable Energy for site and platform support.

How to reach the team

TFI Marine Limited, Ireland

Next steps

Talk to the team behind this work.

Contact TFI Marine for commercial mooring specifications and LCOE reduction data.