SciTransfer
TERASUN · Project

High-Efficiency Low-Cost Silicon Solar Cell Manufacturing Technologies

energyTestedTRL 4

Imagine a solar panel that acts like a better sponge for sunlight, soaking up more energy while using fewer expensive materials. Instead of using rare and pricey metals like silver and indium, this project uses common materials like copper and zinc. It's like upgrading a car engine to get more miles per gallon while switching to a cheaper, more available fuel.

By the numbers
26.81%
Current c-Si power conversion efficiency record
29.43%
Fundamental efficiency limit target
The business problem

What needed solving

Solar manufacturers face high costs and supply chain vulnerabilities due to reliance on critical raw materials like silver and indium, while struggling to push efficiency beyond current limits.

The solution

What was built

A suite of high-efficiency SHJ cell components including copper metallization, indium-free TCOs, and nanophotonic cover glass, plus a Decision Support Tool for economic and environmental analysis.

Audience

Who needs this

Crystalline silicon solar cell manufacturersPV module assembly plantsSpecialty glass manufacturers for energyRenewable energy policy advisors
Business applications

Who can put this to work

Solar Panel Manufacturing
enterprise
Target: PV Cell Producer

If you are a PV cell producer dealing with high material costs and supply chain risks for silver and indium — this project developed copper-based metallization and AZO/SnO2 conductive oxides that reduce costs and risk while pushing efficiency toward 29.43%.

Glass Manufacturing
mid-size
Target: Specialty Glass Fabricator

If you are a glass fabricator dealing with reflection losses and dirt buildup on solar modules — this project developed nanophotonic structures for cover glass that minimize reflection and improve anti-soiling properties to increase energy yield.

Renewable Energy Planning
any
Target: Energy Infrastructure Developer

If you are an infrastructure developer dealing with uncertainty in technology ROI — this project developed a Decision Support Tool that merges environmental impact, lifecycle costing, and performance gains to guide technology roadmaps.

Frequently asked

Quick answers

How does this project reduce the cost of solar cell production?

It replaces expensive critical raw materials like silver (Ag) and indium (In) with cheaper alternatives such as copper (Cu) plating and aluminium-doped zinc oxide (AZO).

Can these technologies be scaled to industrial levels?

Yes, the project specifically targets 'terawatt production scale' and includes a roadmap to move developed technologies toward TRL9.

What is the IP or licensing status of these developments?

Based on available project data, specific licensing terms are not mentioned, but the project provides a Decision Support Tool to guide industry stakeholders on the most promising technologies.

How does this impact the efficiency of the final product?

The project aims to move from the current record of 26.81% toward the fundamental limit of 29.43% by improving light trapping and using interdigitated back-contacted (IBC) designs.

What is the timeline for these results to reach the market?

The project runs from 2024-06-01 to 2027-05-31, with the goal of creating a roadmap for technologies to reach TRL9.

Consortium

Who built it

The consortium consists of 7 partners across 6 countries, showing a strong European collaboration. With an industry ratio of 29% (2 industrial partners and 1 SME), the project balances academic research (2 universities, 3 research centers) with commercial application, ensuring that the developed Decision Support Tool is grounded in industrial reality.

How to reach the team

Contact IDENER RESEARCH & DEVELOPMENT AIE in Spain

Next steps

Talk to the team behind this work.

Contact us to access the TERASUN Decision Support Tool for your PV roadmap.