SciTransfer
SUSTAINCELL · Project

Sustainable and Low-Cost Materials for Next-Generation Hydrogen Fuel Cells and Electrolysers

energyTestedTRL 4

Imagine building a hydrogen engine that doesn't rely on rare, expensive metals from other countries. This work replaces those hard-to-find materials with common ones and swaps out harmful chemicals for cleaner alternatives. It's like finding a way to make a high-performance battery using ingredients you can find locally and recycle easily.

By the numbers
0.05 Ω·cm²
Rp of CRM-free PCCEL steam electrode at 750 C
26 µm
Thickness of PFAS-free SFS-28/OPBI membranes
1.17 A/cm²
Performance of Ni/REE-free perovskite LSCTN at 860 C
The business problem

What needed solving

Hydrogen technologies rely on critical raw materials and PFAS chemicals that are expensive, environmentally harmful, and subject to supply chain disruptions. This creates a bottleneck for the mass adoption of green hydrogen.

The solution

What was built

The project is delivering 1st and 2nd generation recipes for MEA fabrication, PFAS-free ionomers, and CRM-free electrodes for high and low temperature cells.

Audience

Who needs this

PEM fuel cell manufacturersSOEC (Solid Oxide Electrolyser) developersHydrogen infrastructure providersSpecialized chemical membrane suppliers
Business applications

Who can put this to work

Hydrogen Production
enterprise
Target: Electrolyser Manufacturer

If you are an electrolyser manufacturer dealing with high costs and supply risks of critical raw materials — this project developed CRM-free SOEL air electrodes and PCCEL steam electrodes. These materials maintain performance, such as achieving a Rp of 0.05 Ω·cm² at 750 C, while reducing reliance on imports.

Chemical Manufacturing
mid-size
Target: Membrane Producer

If you are a membrane producer dealing with strict PFAS regulations — this project developed PFAS-free SFS-28/OPBI membranes. These 26 µm membranes show performance comparable to Nafion N212 in terms of durability and cell performance.

Waste Management
SME
Target: Specialized Recycling Firm

If you are a recycling firm dealing with the difficulty of recovering precious metals from spent fuel cells — this project developed enhanced recovery and treatment processes. This allows for the reuse of PGMs and CRMs from end-of-life stacks to lower raw material costs.

Frequently asked

Quick answers

Will this reduce the cost of fuel cell production?

Yes, the project aims to lower costs by reducing the use of expensive critical raw materials (CRM) and implementing eco-design guidelines for more efficient manufacturing.

Is this technology ready for industrial scale?

The project is currently developing '1st gen' and '2nd gen' recipes and components. Based on available project data, it is in the validation phase at the cell level rather than full industrial scale.

How is the intellectual property handled or licensed?

Based on available project data, the project uses an open innovation research model to communicate results to European academia and industry for exploitation.

Does this help with environmental regulations?

Yes, it specifically targets the removal of PFAS (per- and polyfluoroalkyl substances) from ionomers and reduces the overall environmental footprint of the supply chain.

What is the timeline for these components?

The project runs from 2023-01-01 to 2028-12-31, with deliverables spanning from 1st generation to 2nd generation components.

Consortium

Who built it

The consortium is heavily research-oriented, consisting of 11 partners from 7 countries. It is composed of 7 research organizations and 4 universities, with 0% industry representation. This suggests the project is focused on fundamental breakthroughs and material science rather than immediate commercial deployment.

How to reach the team

Contact SINTEF AS in Norway for technical inquiries regarding CRM-free materials.

Next steps

Talk to the team behind this work.

Contact us to find a partner for piloting these PFAS-free membranes in your production line.