SciTransfer
Sustain-a-Print · Project

Eco-Friendly Printed Electronics Using Recycled Metals and Bio-Based Materials

manufacturingTestedTRL 5

Imagine printing electronic circuits like you print a document, but using ink made from recycled metals and paper made from plants. Instead of electronics ending up in a landfill, these parts are designed to be easily taken apart and melted down for reuse. It is like turning old gadgets into a sustainable loop where nothing goes to waste.

By the numbers
90%
metals recovered from printed electronics
2%
annual growth of electronic waste
40%
maximum EU electronic waste recycling rate
The business problem

What needed solving

Electronic waste is growing by 2% annually, yet less than 40% is recycled in the EU. Current printed electronics rely on mined raw materials and end up in landfills, destroying precious metals.

The solution

What was built

The project developed bio-based substrates (PLA), lignin-based conductive nanomaterials, and de-bond-on-demand adhesives. It also created a scalable metal recovery process and demonstration models for biosensors and switches.

Audience

Who needs this

Flexible electronics manufacturersMedical diagnostic device companiesSustainable packaging firmsE-waste recovery specialists
Business applications

Who can put this to work

Medical Devices
SME
Target: Biosensor manufacturer

If you are a biosensor manufacturer dealing with high plastic waste and toxic materials — this project developed biodegradable PLA substrates and sustainable conductive inks that allow for eco-friendly electrochemical biosensors.

Consumer Electronics
mid-size
Target: Interface and switch producer

If you are a switch producer dealing with non-recyclable components — this project developed membrane switches using bio-based materials and de-bond-on-demand adhesives to simplify end-of-life recycling.

Waste Management
enterprise
Target: E-waste recycling plant

If you are a recycling plant dealing with the difficulty of extracting precious metals from electronics — this project developed scalable methods to recover over 90% of metals used in printed electronics.

Frequently asked

Quick answers

How does this affect the cost of raw materials?

Based on available project data, the project reduces reliance on expensive mined materials by recovering over 90% of metals from existing printed electronics.

Can this be produced at an industrial scale?

Yes, the project focuses on scalable methods for recycling and utilizes digital printing, which is characterized by its versatility and scalability.

What is the IP or licensing status of the conductive inks?

Based on available project data, specific licensing terms are not mentioned, but the project involves 7 industry partners and 8 SMEs developing these formulations.

Does this help with EU environmental regulations?

Yes, it aligns with the EU's Circular Economy Action Plan and Bioeconomy Action Plan to reduce electronic waste and increase recycling rates.

How is the technology integrated into existing lines?

The project implements sustainable digital printing and assembly processes designed to reduce material usage and curing times.

Consortium

Who built it

The consortium is heavily industry-driven with a 54% industry ratio, comprising 13 partners across 6 countries. The strong presence of 8 SMEs suggests a high focus on commercial agility and practical application, while the 4 research institutions and 2 universities provide the necessary scientific backing for the material innovations.

How to reach the team

Contact Teknologisk Institut in Denmark

Next steps

Talk to the team behind this work.

Contact us to connect with the Sustain-a-Print consortium for licensing sustainable ink formulations.

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