If you are a dairy processor dealing with massive water consumption during cleaning-in-place (CIP) operations — this project developed membrane-based separation technology, demonstrated in a real dairy plant, that recovers proteins and fats from CIP water streams while enabling water reuse. The demonstrated reductions range from 20% to 90% in water usage and wastewater emissions across tested scenarios.
Cut Industrial Water Use by Up to 90% in Dairy, Paper, and Steel Plants
Imagine three of Europe's thirstiest industries — dairy, paper, and steel — could drastically slash their water bills by recycling and cleaning the water they already use. That's what SPOTVIEW figured out. They tested 14 different water-saving technologies, from advanced filters to chemical heat pumps, right inside real factories. Think of it like putting a high-tech water recycling system in your kitchen that lets you reuse dishwater for laundry — except at an industrial scale where the savings run into billions.
What needed solving
European dairy, pulp & paper, and steel plants consume enormous amounts of water — together these three sectors account for 44% of all industrial water usage in the EU. Rising water costs, tightening discharge regulations, and sustainability pressures are squeezing margins. Most plants still use water once and discharge it, losing valuable by-products and paying twice — once for fresh water, again for wastewater treatment.
What was built
The project assessed 14 water-saving technologies including membrane filtration, ultrafiltration, deionization, biological treatment, disinfection, and chemical heat pumps. A pilot plant for membrane-based separation was demonstrated in a real dairy environment, recovering proteins and fats from cleaning water while enabling reuse. Up to 7 technology demonstrators were deployed in real industrial settings across the three sectors, with 15 deliverables completed.
Who needs this
Who can put this to work
If you are a paper mill struggling with rising water costs and tightening discharge regulations — this project assessed 14 technologies including ultrafiltration, deionization, and biological treatment specifically for pulp and paper water circuits. Up to 7 technology demonstrators were tested in real industrial environments, targeting 20% to 90% reduction in water usage and chemical consumption.
If you are a steel producer facing pressure to reduce freshwater intake and wastewater discharge — this project developed and validated water management practices using solid/liquid separation, disinfection, and advanced treatment technologies in operational steel plant environments. These three sectors together account for 44% of industrial water usage in the EU.
Quick answers
What would it cost to implement these water-saving technologies in my plant?
The project did not publish specific per-unit costs. However, the consortium estimated that recovery of by-products plus savings on energy, chemicals, and additives represent 1.53 billion euros annually across Europe for the three target sectors. Individual cost-benefit analysis would depend on your plant size and current water usage.
Can these technologies work at full industrial scale, not just in a lab?
Yes. SPOTVIEW specifically tested up to 7 technology demonstrators in real industrial environments, not just labs. The dairy membrane separation system was demonstrated as a pilot plant in a real operational environment. The project assessed 9 new water management practices across all three sectors.
How do I access or license these technologies?
The consortium of 17 partners includes 12 industrial companies and 6 SMEs that developed and supply these technologies. The project outlined business case scenarios and market penetration strategies for commercialization. Contact the technology suppliers through the consortium to discuss licensing or equipment purchase.
What kind of water reduction can I realistically expect?
The project targeted 20% to 90% reduction in water usage, wastewater emissions, chemicals, and energy use depending on the specific technology and application. Actual results vary by sector and which of the 14 assessed technologies best fits your process.
Is this compliant with EU water regulations?
The project evaluated all implemented processes and technologies for environmental impacts and benefits. As an EU-funded Innovation Action under the SPIRE initiative, the solutions were designed with EU environmental standards in mind. Specific regulatory compliance details would need to be verified for your jurisdiction.
How long would implementation take?
The project ran from October 2016 to April 2020, with technology demonstrations completed within that period. Based on available project data, deployment timelines for individual technologies were not published, but pilot demonstrations were operational within the project's 3.5-year timeframe.
Who built it
The SPOTVIEW consortium is strong and commercially oriented: 17 partners across 9 European countries, with 12 industrial partners (71% industry ratio) and 6 SMEs. This is not an academic exercise — the consortium covers the full value chain from technology development and assessment to supply and industrial application in dairy, paper, and steel. The coordinator is a French technical centre for the paper industry, which gives the project direct industry grounding. With partners from Belgium, Germany, Greece, Spain, Finland, France, Luxembourg, Netherlands, and the UK, the technology has been validated across diverse European industrial contexts.
- CENTRE TECHNIQUE DE L INDUSTRIE DESPAPIERS CARTONS ET CELLULOSESCoordinator · FR
- SERE-TECH INNOVATION LIMITEDparticipant · UK
- VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBHparticipant · DE
- KEUKEN & DE KONING BVthirdparty · NL
- ETHNIKO KENTRO EREVNAS KAI TECHNOLOGIKIS ANAPTYXISparticipant · EL
- TEKNOLOGIAN TUTKIMUSKESKUS VTT OYparticipant · FI
- LUXEMBOURG INSTITUTE OF SCIENCE AND TECHNOLOGYparticipant · LU
- VALMET TECHNOLOGIES OYparticipant · FI
- MAKEDONIKI VIOMIHANIA GALAKTOS ANONIMOS ETERIA (MEVGAL SA)participant · EL
- ARCELORMITTAL INNOVACION INVESTIGACION E INVERSION SLparticipant · ES
- PROCESS DESIGN CENTER BVparticipant · NL
The coordinator is Centre Technique de l'Industrie des Papiers, Cartons et Celluloses (CTP) in France — a paper industry technical centre. SciTransfer can facilitate an introduction to the right technology contact.
Talk to the team behind this work.
Want to find out which of the 14 SPOTVIEW technologies fits your plant? SciTransfer can match you with the right consortium partner and arrange a technical briefing.