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SPHERICAL · Project

Custom Agile Semiconductor Design for High-Performance Satellite Power and Electronics

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Imagine if building a satellite was like building a PC with off-the-shelf parts that don't quite fit, making it bulky and slow. This project creates a way to design custom-made computer chips specifically for space, almost like tailoring a suit instead of buying one-size-fits-all. It uses a smart automated system to design these chips much faster, making satellites smaller, tougher, and more efficient.

By the numbers
30M/yr
Projected revenue by 2030
50%
Reduction in IC design time
130
Failure modes identified and mitigated
The business problem

What needed solving

Satellite manufacturers rely on standardized, off-the-shelf microchips that are often inefficient, bulky, and subject to supply chain vulnerabilities. This creates functional gaps and increases the cost and time required for each mission.

The solution

What was built

A flight-representative Power Conditioning and Distribution Unit (PCDU) and the Agile Semiconductor Engine, a design automation toolset to speed up custom chip creation.

Audience

Who needs this

Satellite IntegratorsCubeSat ManufacturersSpace Agency Hardware Procurement OfficersDefense Aerospace Contractors
Business applications

Who can put this to work

Satellite Manufacturing
enterprise
Target: Satellite Integrators

If you are a satellite integrator dealing with long lead times and bulky off-the-shelf electronics — this project developed a custom PCDU and an Agile Semiconductor Engine that reduces chip design time by over 50%. This allows for more compact subsystems and lower mission expenses.

Aerospace Electronics
mid-size
Target: Avionics Suppliers

If you are an avionics supplier dealing with vulnerable microchip supply chains — this project developed a custom chip design strategy that reduces reliance on commodity components. This ensures better control over the tech stack and higher reliability in harsh space environments.

NewSpace / SmallSats
SME
Target: CubeSat Developers

If you are a CubeSat developer dealing with strict power and size constraints — this project developed a scalable PCDU architecture that works from CubeSats to multi-kW satellites. This maximizes efficiency through generative design to fit more capability into smaller frames.

Frequently asked

Quick answers

What is the projected revenue and market potential?

The project targets a projected revenue of €30M/yr by 2030 by selling satellite avionics to satellite integrators.

How does this impact the cost and time of chip development?

The Agile Semiconductor Engine reduces IC design time by over 50% and significantly reduces expenses per satellite mission.

Can this be scaled for different satellite sizes?

Yes, the modular PCDU architecture supports scalability from small CubeSats up to multi-kW satellites.

What is the IP or licensing model for the semiconductor engine?

Based on available project data, the project developed a design automation framework (PRIME, FACTOR, ICFLOW, SIMFLOW, LAYOUT), but specific licensing terms are not disclosed.

Does the hardware meet industry safety standards?

The PCDU is compliant with ECSS standards and has undergone FMECA to identify and mitigate over 130 failure modes.

How is the hardware integrated into the spacecraft?

A first version of the PCDU has already been developed, qualified, and integrated onto a spacecraft.

Consortium

Who built it

The project is led by a single Dutch SME, SPHERICAL SYSTEMS BV. With a 100% industry ratio and no university or research partners, the project is lean and commercially driven, focusing on rapid development and direct market capture rather than academic exploration.

How to reach the team

Contact SPHERICAL SYSTEMS BV in the Netherlands for avionics integration

Next steps

Talk to the team behind this work.

Contact us to connect with the SPHERICAL team for custom satellite chip design