SciTransfer
SOLVE · Project

Scaling High-Performance Solid-State Batteries for Mass Electric Vehicle Production

transportTestedTRL 6

Imagine a battery that replaces the liquid inside with a thin, solid layer, making it safer and more powerful. It's like switching from a leaky water balloon to a solid block of energy that doesn't catch fire. This effort focuses on making these batteries thin and cheap enough to be produced on giant rolls, similar to how newspapers are printed.

By the numbers
20 Ah
SSB prototype capacity
0.25 kWh
Proof-of-concept module capacity
30 μm
Maximum hybrid solid polymer electrolyte thickness
10 µm
Maximum Li metal anode thickness
4.0 mAh/cm2
Minimum cathode loading
The business problem

What needed solving

Current EV batteries rely on liquid electrolytes that can be unstable and have reached a performance plateau. The industry needs a scalable way to produce solid-state batteries that are safe, energy-dense, and cheap enough for mass market adoption.

The solution

What was built

The project is building 20 Ah SSB prototypes and a 0.25 kWh module. It also develops digital design tools and R2R manufacturing processes for ultra-thin anodes and electrolytes.

Audience

Who needs this

Electric vehicle OEMsBattery cell manufacturersSpecialized chemical suppliers for electrolytesBattery recycling companies
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Manufacturer

If you are an EV manufacturer dealing with limited driving range and safety concerns — this project developed 20 Ah SSB prototypes and a 0.25 kWh module that provide higher energy density and safety. This allows for longer-range vehicles with a smaller battery footprint.

Battery Manufacturing
enterprise
Target: Gigafactory Operator

If you are a battery producer dealing with slow, expensive assembly lines — this project developed R2R processes for ultra-thin Li metal anodes (<10 µm). This enables high-speed, scalable production to reach Gen4b mass production levels.

Waste Management
mid-size
Target: Battery Recycling Firm

If you are a recycling company dealing with hazardous liquid electrolytes — this project developed innovative recycling processes and eco-design principles. This ensures the next generation of solid batteries can be processed sustainably and profitably.

Frequently asked

Quick answers

How does this affect the cost of battery production?

The project focuses on creating cost-effective prototypes using scalable R2R (roll-to-roll) processes to reduce manufacturing expenses. Based on available project data, the goal is to move toward Gen4b mass production efficiency.

At what industrial scale is this technology being developed?

The project is demonstrating innovations under industrially relevant conditions at TRL >= 6. Deliverables include 20 Ah prototypes and a 0.25 kWh proof-of-concept module.

What is the IP and licensing strategy?

The project includes a robust exploitation strategy to propel post-project commercialization. Specific licensing terms are not detailed in the provided data.

How does this integrate into current EV platforms?

The technology targets the Gen4b battery generation, focusing on high-loading cathodes and ultra-thin anodes to increase energy density within existing vehicle constraints.

What is the timeline for market availability?

The project runs from June 2024 to May 2028, aiming to prepare the EU for the arrival of Gen4b mass production.

Consortium

Who built it

The consortium is heavily industry-weighted with a 50% industry ratio (8 industrial partners out of 16), indicating a strong push toward commercialization. It spans 8 countries and includes 3 SMEs, combining academic research from 3 universities and 4 research centers with practical manufacturing expertise to bridge the gap between lab and factory.

How to reach the team

Contact FUNDACION CIDETEC in Spain for partnership inquiries.

Next steps

Talk to the team behind this work.

Contact us to identify potential licensing opportunities for Gen4b battery tech.

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