SciTransfer
SOLiD · Project

Sustainable High-Energy Solid-State Battery Manufacturing Process for Electric Vehicles and Storage

energyTestedTRL 5

Imagine a battery that doesn't use liquid chemicals, making it much safer and harder to leak. It's built like a thin layer cake using a fast, roll-to-roll printing process that cuts out toxic solvents. This makes the batteries last longer, charge faster, and be much easier to take apart for recycling at the end of their life.

By the numbers
900 Wh/l
Target energy density
5 µm
Minimum Li thickness via PLD
3 and 10 µm
Produced Li-metal layer thicknesses
The business problem

What needed solving

Current battery manufacturing relies on toxic solvents and energy-heavy drying, while liquid electrolytes pose safety risks and limit energy density.

The solution

What was built

A pilot-scale manufacturing process for solid-state batteries featuring roll-to-roll dry extrusion coating and pulsed laser deposition. It includes a setup for EIS-analysis for inline quality control.

Audience

Who needs this

Electric vehicle manufacturersBattery cell producersGrid-scale energy storage companiesBattery recycling specialists
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Manufacturer

If you are an EV manufacturer dealing with limited driving range and safety concerns — this project developed a manufacturing process for batteries with energy density above 900 Wh/l that increases safety and charging rates.

Renewable Energy
mid-size
Target: Stationary Storage Provider

If you are a storage provider dealing with short battery lifespans for home energy — this project developed long-lasting solid-state batteries suitable as 2nd life batteries for integrating renewable energy into households.

Battery Recycling
SME
Target: Circular Economy Firm

If you are a recycler dealing with difficult battery disassembly — this project developed a design using polymeric interlayers that allow for easy delamination and direct recycling.

Frequently asked

Quick answers

How does this impact the cost and price of batteries?

The project uses cost-effective production methods like pulsed laser deposition (PLD) and dry coating to reduce prices while maximizing yield and reducing waste through digital quality control.

Is this technology ready for industrial scale?

Yes, the project focuses on creating a pilot scale manufacturing process using roll-to-roll (R2R) equipment and industrial scale assembly.

What are the IP and licensing opportunities?

Based on available project data, the project develops specific manufacturing setups, including R2R dry extrusion coating and PLD processes, which may be available for licensing.

How does it integrate with existing production lines?

It utilizes roll-to-roll (R2R) processing and inline inspection methods, which are standard for high-volume battery manufacturing.

What is the timeline for deployment?

The project period runs from 2022-09-01 to 2026-08-31, indicating it is currently in the development and pilot phase.

Consortium

Who built it

The consortium is heavily industry-weighted with 7 industrial partners (47% ratio), including 5 SMEs, which suggests a strong focus on commercial viability. With 15 partners across 9 European countries, the project combines academic research from 4 universities and 4 research centers with practical manufacturing expertise.

How to reach the team

Contact VTT Finland for technical specifications on R2R dry extrusion coating.

Next steps

Talk to the team behind this work.

Contact SciTransfer to connect with the SOLiD consortium for pilot-scale licensing.