SciTransfer
SMARTHANDLE · Project

AI-Driven Robotic Handling Systems for Flexible and Resilient Production Lines

manufacturingTestedTRL 5

Imagine a robot arm that can feel and think like a human, switching from handling a delicate contact lens to a heavy aluminum beam without needing a manual reset. It uses a digital brain to figure out how to grip different shapes and materials on the fly. This means factories can change what they make quickly without spending weeks reprogramming their machines.

By the numbers
15
Total partners
3
Industrial use cases
60%
Industry ratio in consortium
The business problem

What needed solving

Production lines struggle with high product variety, requiring expensive and slow manual reconfiguration. Current robots lack the cognitive perception and dexterity to handle diverse materials and complex disassembly tasks autonomously.

The solution

What was built

The project built first prototypes of intelligent handling agents and AI reasoning enablers, alongside a human-centered system design for operator interfaces.

Audience

Who needs this

High-mix low-volume manufacturersAutomotive battery recycling plantsPrecision medical device producersAluminum and metal profile fabricators
Business applications

Who can put this to work

Medical Devices
enterprise
Target: Contact lens manufacturer

If you are a contact lens manufacturer dealing with deformable and delicate parts — this project developed intelligent handling agents that provide high precision and dexterity. This reduces the risk of damaging fragile products during movement.

Construction Materials
mid-size
Target: Aluminum profile producer

If you are an aluminum profile producer dealing with large variable section materials — this project developed smart tools for scheduling and orchestration. This decreases the time and cost spent on reconfiguring lines for different product sizes.

Automotive
enterprise
Target: Battery pack supplier

If you are a battery supplier dealing with the disassembly of complex products — this project developed AI-based reasoning and multi-level planning. This allows robots to handle complex teardowns that were previously impossible with standard technology.

Frequently asked

Quick answers

How much does the system cost to implement?

Based on available project data, specific pricing or implementation costs are not provided.

Can this be scaled to a full industrial plant?

The project aims for scalable deployment through higher-level planning and coordination mechanisms, tested across 3 real-life use cases in consumer goods, metal, and automotive sectors.

Who owns the IP and how is it licensed?

Based on available project data, the specific IP and licensing agreements are not disclosed.

How long does it take to integrate into existing lines?

The project focuses on decreasing reconfiguration times and costs through smart tools for scheduling and monitoring, though specific integration timelines are not listed.

When will the final results be available?

The project period runs from 2023-01-01 to 2025-12-31, with final results expected by the end of 2025.

Consortium

Who built it

The consortium is heavily industry-weighted with a 60% industry ratio, comprising 9 industrial partners including 4 SMEs. This strong commercial presence, combined with 3 universities and 3 research centers across 6 countries, suggests the technology is being developed with direct market application and industrial validation in mind.

How to reach the team

Contact FUNDACION TECNALIA RESEARCH & INNOVATION in Spain

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for smart handling agents.

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