SciTransfer
SmartCorners · Project

AI-Driven Integrated Wheel Modules for Lower-Cost and More Efficient Electric Vehicles

transportTestedTRL 5

Imagine if a car's wheel wasn't just a tire on a rim, but a smart brain that handles driving, braking, and steering all in one piece. This project uses AI to make these wheels talk to each other and the driver to save energy and improve comfort. It's like upgrading from a basic remote control to a smart home system for a car's chassis.

By the numbers
5...10%
Overall cost reduction of EVs
>30%
Reduction of development time
The business problem

What needed solving

EV manufacturers face high development costs and long time-to-market cycles. Additionally, current vehicle architectures often separate braking, steering, and propulsion, leading to inefficient space and energy use.

The solution

What was built

A series of scalable smart corner systems integrating motors, brakes, and steering, managed by an AI-based predictive control system.

Audience

Who needs this

EV Chassis ManufacturersTier 1 Automotive SuppliersAutonomous Vehicle DevelopersEV Fleet Operators
Business applications

Who can put this to work

Automotive Manufacturing
enterprise
Target: EV Original Equipment Manufacturer (OEM)

If you are an EV maker dealing with high production costs and long development cycles — this project developed smart corner systems that can reduce overall EV costs by 5...10% and cut development time by over 30%. This allows for faster time-to-market for new models.

Software & AI
mid-size
Target: Automotive Software Provider

If you are a software firm dealing with the shift toward software-defined vehicles — this project developed AI-based predictive control and multilayer strategies. This enables personalized system operation and better energy management based on real-time user data.

Circular Economy
SME
Target: Automotive Recycling Firm

If you are a recycler dealing with complex EV battery and motor dismantling — this project developed a specific focus on the dismantling process and recycling of the vehicle. This streamlines the recovery of materials from integrated wheel modules.

Frequently asked

Quick answers

How does this project reduce the cost of electric vehicles?

Based on available project data, the project targets an overall cost reduction of EVs by 5...10% depending on the vehicle segment compared to benchmarked EVs.

Can this be scaled for mass production?

The project aims to create a new series of scalable and flexible smart corner systems (SCS) for next-generation EVs, indicating a focus on industrial scalability.

What is the IP or licensing status of the AI controls?

Based on available project data, the project is in the early stages (started Jan 2024), and specific licensing terms are not yet listed.

How does this affect the vehicle development timeline?

The project uses digital twin-based validation to achieve a reduction in development time of more than 30%.

How is the technology integrated into the car?

It integrates the electric powertrain, friction brake, and suspension/steering actuation into a single compact module located in the wheel.

Consortium

Who built it

The consortium is heavily industry-weighted at 75%, featuring 9 industrial partners including 5 SMEs. This strong commercial presence, led by AVL DITEST GMBH and spanning 6 European countries, suggests a high priority on commercial viability and industrial application over pure academic research.

How to reach the team

Contact AVL DITEST GMBH in Austria for technical partnership inquiries.

Next steps

Talk to the team behind this work.

Contact us to identify licensing opportunities for AI-based EV control systems.

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