SciTransfer
SiLEAN · Project

Low-Cost Sustainable Silicon Solar Cells with Reduced Rare Material Dependence

energyTestedTRL 4

Imagine making solar panels that don't need expensive, rare metals or energy-heavy manufacturing. Instead of thick silicon slabs, this project grows ultra-thin layers from a gas, similar to how some crystals are grown. It replaces precious materials like silver and indium with common alternatives to make panels cheaper and greener.

By the numbers
25.5%
target solar cell efficiency
23.5%
target module efficiency
50%
reduction in Si wafer costs
50%
reduction in metallization and TCO costs
75%
lower carbon footprint from epitaxial wafers
90 µm
optimized epi-wafer thickness
The business problem

What needed solving

Current silicon heterojunction solar cells rely on expensive, energy-intensive wafer production and scarce materials like silver, indium, and bismuth, which limit cost-efficiency and sustainable scaling.

The solution

What was built

A lean process chain including ultra-thin epitaxial wafers, alternative passivation layers, and indium/silver/bismuth-free contact and metallization concepts.

Audience

Who needs this

Silicon wafer manufacturersSolar cell manufacturersPV module assembly plantsSustainable energy investment funds
Business applications

Who can put this to work

Solar Panel Manufacturing
enterprise
Target: PV Module Producer

If you are a PV module producer dealing with rising raw material costs — this project developed indium-free and silver-free contact layers that can reduce metallization costs by 50%. This allows for high-efficiency cells (>25.5%) without relying on scarce materials.

Green Energy Infrastructure
enterprise
Target: Utility-scale Solar Farm Developer

If you are a developer dealing with strict carbon footprint regulations — this project developed epitaxial wafers that offer up to 75% lower carbon footprint. This helps achieve terawatt-scale production while meeting aggressive sustainability targets.

Semiconductor Materials
mid-size
Target: Silicon Wafer Manufacturer

If you are a wafer manufacturer dealing with high energy consumption during production — this project developed a gas-phase epitaxial growth process that reduces Si wafer costs by 50%. It produces ultra-thin wafers (90 µm) with high quality.

Frequently asked

Quick answers

How does this impact the production cost of solar cells?

The project targets a 50% cost reduction for silicon wafers and a 50% cost reduction for both metallization and transparent conductive oxides (TCO).

Can this technology be scaled for mass production?

Yes, the project focuses on processes that allow upscaling to larger sizes and high manufacturing throughput to enable terawatt-scale production.

What is the intellectual property or licensing status?

Based on available project data, the project is in the execution phase (signed 2024), and specific licensing terms are not yet disclosed.

What are the expected efficiency gains?

The technology aims to achieve solar cell efficiency greater than 25.5% and module efficiency greater than 23.5%.

When will the results be fully validated?

The project period runs from May 1, 2024, to April 30, 2027, with validation and integration into mini-modules as a key objective.

Consortium

Who built it

The consortium is strongly industry-weighted with a 56% industry ratio, comprising 5 industrial partners (including 4 SMEs) and 4 research/academic entities. This balance suggests a high focus on commercial viability and manufacturing scalability rather than pure theoretical research, with the project coordinated by Forschungszentrum Jülich.

How to reach the team

Contact Forschungszentrum Jülich GmbH regarding the SiLEAN project

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for indium-free solar contacts.