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Sestosenso · Project

Smart Robot Skins for Safe Human-Robot Collaboration Without External Safety Infrastructure

manufacturingTestedTRL 6

Imagine giving a robot a nervous system like human skin that can feel both a touch and a nearby object before it even hits. This allows the robot to slow down or move away automatically, making it safe to work right next to a person. It's like replacing bulky safety fences with a built-in sense of touch and proximity.

By the numbers
14
Consortium partners
10
Countries involved
3
Industrial use cases
The business problem

What needed solving

Industrial robots usually require expensive, static safety fences to protect humans, which limits shopfloor flexibility and increases installation costs.

The solution

What was built

A distributed proximity and tactile sensor system (ProxySkin) and a patented optical sensor (OptoSkin) with accompanying software for gesture recognition and action prediction.

Audience

Who needs this

Collaborative robot (Cobot) manufacturersAutomotive assembly line integratorsWarehouse automation companiesAgricultural robotics developers
Business applications

Who can put this to work

Automotive
enterprise
Target: Car assembly plant

If you are a car assembly plant dealing with dynamic environments where humans and robots share space — this project developed a proxy-tactile sensing system that allows for safe cooperative assembly tasks. This reduces the need for expensive safety fences and minimizes setup time.

Logistics
mid-size
Target: Warehouse automation provider

If you are a warehouse automation provider dealing with large-object handling and packaging — this project developed whole-arm manipulation capabilities using ProxySkin. This enables robots to handle bulky items more flexibly and safely.

Agriculture
SME
Target: Agri-tech equipment manufacturer

If you are an agri-tech equipment manufacturer dealing with outdoor grape harvesting and unmodeled obstacles — this project developed sensorized exoskeletons. This allows robots to operate in unpredictable outdoor environments while maintaining safety.

Frequently asked

Quick answers

How does this technology affect the cost of robot installation?

Based on available project data, the technology reduces robot setup times and costs by removing the need for out-of-the-robot safety infrastructure.

Is the technology ready for industrial scale production?

The project focused on scalable manufacturing of large-area distributed sensors and developed cost-effective components like OptoSkin.

What intellectual property has been generated?

The project resulted in a patented optical-based tactile sensing technology called OptoSkin.

How is the sensor data integrated into the robot's control system?

It uses a multimodal middleware for real-time data acquisition and robot control via EtherCAT and real-time wireless systems.

What is the timeline for deployment?

The project period is from 2022-10-01 to 2025-09-30, indicating it is currently in the final stages of development and testing.

Consortium

Who built it

The consortium consists of 14 partners across 10 countries, showing a strong European research reach. While heavily academic with 7 universities and 5 research centers, it includes 2 industrial partners (14% industry ratio), ensuring that the developed sensing technologies are aligned with actual shopfloor needs in automotive and logistics.

How to reach the team

Contact the Università degli Studi di Genova

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for OptoSkin and ProxySkin technologies.

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