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SESAME · Project

Engineering Platform to Make Multi-Robot Systems Safe and Hack-Proof

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Imagine you have a team of robots working together in a warehouse or hospital — they need to cooperate without crashing into things or getting hacked. Right now, there's no standard way to engineer these multi-robot teams so they're both safe and secure at the same time. SESAME built a complete toolkit — think of it as an engineering workbench — that lets you design, test, and deploy robot teams that can handle surprises, work in changing environments, and resist cyber-attacks. They tested it across five real-world scenarios including manufacturing floors, farms, and hospitals.

By the numbers
18
consortium partners
9
countries represented
5
end-user-led use cases validated
42
total project deliverables
50%
industry partner ratio
6
SMEs in consortium
12
demo deliverables produced
The business problem

What needed solving

Companies deploying multiple robots — in warehouses, hospitals, farms, or inspection sites — face a dangerous gap: there is no standard way to engineer these robot teams to be both physically safe and cyber-secure at the same time. A safety failure can cause physical damage; a security breach can hijack the entire fleet. Current engineering approaches treat safety and security separately, leading to blind spots, costly redesigns, and systems that break under real-world uncertainty.

The solution

What was built

SESAME built a complete integrated development and deployment platform for multi-robot systems, including: an EDDI-based runtime safety-security monitoring system with configuration and deployment tools; automated vulnerability scanning and intrusion detection tools; automated safety analysis tool extensions (HiP-HOPS and safeTbox); a quality assurance toolset with fuzzing and robustness testing; an executable scenario workbench with code generation; an open public repository of reusable scenarios; and open-source explainable EDDI components — all validated across 5 real-world use cases.

Audience

Who needs this

Warehouse and logistics companies deploying autonomous mobile robot fleetsManufacturers running collaborative multi-robot production linesHealthcare facilities integrating service robots for patient care and logisticsAgri-food companies using autonomous robots for harvesting or inspectionRobotics system integrators building multi-robot solutions for clients
Business applications

Who can put this to work

Manufacturing & Warehousing
mid-size
Target: Companies operating multi-robot fleets in factories or warehouses

If you are a manufacturer running multiple robots on your production floor and dealing with the risk of collisions, unexpected failures, or cyber-attacks disrupting operations — this project developed an integrated safety-security engineering platform with automated vulnerability scanning and intrusion detection tools, tested across 5 real use cases including agile manufacturing.

Healthcare & Assisted Living
enterprise
Target: Hospitals or care facilities deploying service robots

If you are a healthcare facility deploying robots for patient assistance or logistics and worried about safety certification and data security — this project built runtime safety monitors (EDDIs) and a quality assurance toolset that can test robot behaviour under uncertain conditions, with healthcare as one of 5 end-user-led use cases.

Agriculture & Food Processing
any
Target: Agri-food companies using autonomous field or processing robots

If you are an agri-food company adopting autonomous robots for harvesting or inspection and struggling with unpredictable field conditions and cybersecurity — this project created an open-source scenario workbench and deployment platform specifically validated in agri-food environments, backed by 18 consortium partners across 9 countries.

Frequently asked

Quick answers

What would it cost to adopt SESAME tools?

SESAME produced open-source software components, which means the core tools are freely available. Integration costs would depend on your specific robot fleet and existing systems. The project's open-source repository of executable scenarios can reduce your initial setup investment.

Can these tools handle industrial-scale robot fleets?

The platform was designed for multi-robot systems and tested across 5 end-user-led use cases in manufacturing, healthcare, agri-food, and inspection domains. The final integrated platform synthesizes contributions from 18 partners, though scaling beyond the tested scenarios would require additional validation.

What is the IP situation — can we use this commercially?

Key deliverables include explicitly open-source software components for explainable EDDIs and an open public repository of executable scenarios. The consortium included 9 industry partners and 6 SMEs, suggesting commercial-friendly licensing terms. Specific licensing details should be confirmed with The Open Group Limited, the coordinator.

Does this help with safety regulations and compliance?

Yes — SESAME includes automated safety analysis tools (HiP-HOPS and safeTbox extensions) and security analysis tools with vulnerability scanning. These directly support compliance with robotics safety standards. The safety-security co-engineering approach addresses both requirements simultaneously rather than separately.

How mature are these tools — are they ready to deploy?

The project delivered final versions of its integrated platform, scenario workbench, and security analysis tools across its 3-year lifespan (2021-2023). The tools were validated in 5 use-case domains. However, as a Research and Innovation Action, additional engineering would be needed for production deployment.

Can SESAME tools integrate with our existing robot systems?

The platform was built with an open, modular, model-based approach specifically designed for integration. The EDDI-based architecture supports configuration and deployment tools, and the executable scenario workbench includes code generation facilities to help bridge to existing systems.

Consortium

Who built it

SESAME's 18-partner consortium across 9 countries is evenly split between industry (9 partners, 50%) and research/academic institutions (9 partners), which is a strong signal that the tools were built with real-world deployment in mind. The coordinator, The Open Group Limited, is a UK-based SME known for technology standards — a credible steward for open-source tooling. With 6 SMEs in the mix and 5 end-user-led use cases spanning healthcare, manufacturing, agri-food, and inspection, this is not a lab-only exercise. The geographic spread across Austria, Switzerland, Cyprus, Germany, Greece, Spain, Italy, Luxembourg, and the UK gives broad European market awareness.

How to reach the team

The Open Group Limited (UK) — coordinator. Contact via project website or SciTransfer introduction.

Next steps

Talk to the team behind this work.

Want to explore how SESAME's multi-robot safety-security tools could work for your operations? SciTransfer can arrange a direct introduction to the development team and help assess fit for your specific use case.