SciTransfer
SEAMLESS-PV · Project

Automated Manufacturing for Custom Integrated Solar Panels in Buildings and Infrastructure

manufacturingPilotedTRL 6

Imagine if solar panels weren't just heavy blue rectangles on a roof, but could be built directly into windows, bus stops, or greenhouse glass. Right now, making these custom shapes is slow and mostly done by hand. This project creates smart machinery that automates the process, making these 'invisible' solar solutions cheaper and easier to mass-produce.

By the numbers
27
Consortium partners
81%
Industry ratio in consortium
11
SMEs involved
The business problem

What needed solving

Current solar manufacturing is too standardized, making it expensive and slow to create custom-shaped or lightweight panels for buildings and transport. This lack of flexibility prevents the mass adoption of integrated photovoltaics (IPV).

The solution

What was built

A semi-automated production line for BIPV and a prototype for fabricating PV labels or pre-encapsulated PV cell strings.

Audience

Who needs this

BIPV manufacturersSmart glass producersAgricultural tech companiesUrban infrastructure developersAutomated machinery manufacturers
Business applications

Who can put this to work

Construction
mid-size
Target: BIPV System Integrators

If you are a BIPV system integrator dealing with high costs of manual assembly for custom building facades — this project developed semi-automated production lines that reduce manual labor and increase design flexibility.

Agriculture
SME
Target: Smart Greenhouse Manufacturers

If you are a greenhouse manufacturer dealing with the weight and rigidity of traditional solar panels — this project developed lightweight, integrated PV solutions that can be seamlessly embedded into agricultural structures.

Transport
enterprise
Target: Public Infrastructure Developers

If you are an infrastructure developer dealing with the difficulty of powering urban furniture or transit hubs — this project developed pre-encapsulated PV cell strings that can be integrated into diverse transport environments.

Frequently asked

Quick answers

How does this affect the cost of integrated PV products?

The project focuses on scaling up manufacturing processes to achieve cost reductions that make integrated PV products more cost-competitive for the market.

Is this technology ready for industrial scale?

The project demonstrates new manufacturing capacity at the pilot level, moving from manual processes to semi-automated production lines.

What intellectual property or licensing is available?

Based on available project data, the project delivers specifications and designs for new semi-automated production equipment and PV labels, though specific licensing terms are not listed.

How is the technology integrated into existing lines?

The project includes a deliverable describing the modifications required to upgrade existing manual production processes to semi-automated ones.

What is the timeline for deployment?

The project period runs from 2023-01-01 to 2026-12-31, indicating the pilot phase concludes at the end of 2026.

Consortium

Who built it

The consortium is heavily weighted toward commercial application, with an 81% industry ratio consisting of 22 companies, including 11 SMEs. This strong industrial presence across 7 European countries suggests the technology is being developed with direct market requirements and scalability in mind, rather than purely academic interest.

How to reach the team

Contact Fundacion Tecnalia Research & Innovation in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the 22 industrial partners for licensing pilot equipment.

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