SciTransfer
SCAPE · Project

Standardized Modular Power Electronics to Lower Electric Vehicle Production Costs

transportTestedTRL 5

Imagine if every electric car used a different set of unique Lego bricks for its power system, making it expensive and slow to build. This project creates a universal set of standardized 'power blocks' that can be snapped together to fit any vehicle size. It also adds a smart digital brain that predicts when a part will fail before it actually happens.

By the numbers
5,999,750
EU Contribution in EUR
10
Consortium Partners
The business problem

What needed solving

EV manufacturers currently spend billions of euros developing unique power conversion systems for every vehicle model because there is no industry standard for power semiconductor ratings and topologies.

The solution

What was built

A modular multilevel converter architecture consisting of switching cells (LVSC and HVSC) and a machine-learning-based digital twin for predictive maintenance.

Audience

Who needs this

Electric Vehicle OEMsPower Semiconductor ManufacturersAutomotive Tier 1 SuppliersEV Charging Infrastructure Providers
Business applications

Who can put this to work

Automotive Manufacturing
enterprise
Target: EV OEM

If you are an EV OEM dealing with billions of euros in R&D for custom power systems — this project developed a modular multilevel converter approach that allows for scale economies across different vehicle models.

Power Electronics
mid-size
Target: Tier 1 Component Supplier

If you are a component supplier dealing with a fragmented product range of semiconductor ratings — this project developed standardized building-block hardware that reduces engineering effort and simplifies production.

Fleet Management
any
Target: EV Fleet Operator

If you are a fleet operator dealing with unpredictable vehicle downtime — this project developed a digital twin with machine learning for predictive maintenance to keep vehicles on the road.

Frequently asked

Quick answers

How does this reduce the cost of EV production?

It replaces a wide range of custom semiconductor devices with a standardized, modular approach. This allows manufacturers to benefit from scale economies and reduce the billions of euros currently spent on individual solution development.

Can this be scaled for different vehicle types?

Yes, the project focuses on a scalable approach based on multilevel technology designed to work across a wide EV voltage and power range.

What is the IP or licensing status of the technology?

Based on available project data, specific licensing terms are not listed, but the project involves 10 partners across 5 countries developing integrated building blocks.

How is the hardware integrated into the vehicle?

The system uses a stratified architecture consisting of switching cells, converter-legs, and converter-level hardware with coordinated controls at each layer.

When will the results be fully available?

The project period runs from 2022-07-01 to 2027-01-31, indicating the final results will be consolidated by early 2027.

Consortium

Who built it

The consortium is heavily industry-weighted with a 50% industry ratio (5 companies), including 4 SMEs. This balance suggests a strong focus on commercial viability and manufacturing integration, supported by 2 universities and 2 research centers across 5 European countries.

How to reach the team

Contact Fundacio Institut de Recerca en Energia de Catalunya in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the SCAPE consortium for modular power electronics licensing.

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