If you are a gene therapy producer dealing with low yields and high costs — this project developed cellulose-based nanofiber microcarriers that provide a 60 times larger growth area. This allows for more efficient AAV vector production to accelerate market access.
High-Efficiency Nanofiber Microcarriers for Scaling Up Biological Drug Production
Imagine cells needing a place to grow, like plants needing soil. Instead of flat plates, this technology creates tiny, fluffy 3D scaffolds that act like high-density sponges. These sponges provide way more room for cells to attach and grow, making the production of complex medicines much faster and more efficient.
What needed solving
Next-generation therapies face low yields and high costs when scaling from R&D to clinical manufacturing. Current microcarriers lack the surface area and 3D environment needed for efficient cell growth.
What was built
A platform of customizable nanofiber microcarriers (Cellevat3d) and a validated production line for biological drug manufacturing.
Who needs this
Who can put this to work
If you are a biotech firm dealing with difficulties scaling processes from R&D to clinical manufacturing — this project developed the Cellevat3d platform. It replicates the human body's 3D environment to ensure high-quality stem cell growth at scale.
If you are a vaccine manufacturer dealing with inefficient upstream processing — this project developed customizable nanofiber scaffolds. These tools improve production economy and reduce the overall cost of biological drug manufacturing.
Quick answers
How does this impact production costs?
The platform enhances production economy and reduces costs by tackling critical issues in upstream processing and increasing yields.
Can this be used for industrial-scale manufacturing?
Yes, the project specifically focused on production scale-up and validated performance with partners like the Testa Centre for large-scale gene therapy production.
What is the intellectual property status?
The technology is based on a patent-pending nanofiber scaffold production technology (PCT/EP2020/081958).
What is the timeline for commercial availability?
The commercial rollout was achieved ahead of schedule in November 2024.
How does it integrate with existing bioreactors?
Based on available project data, the microcarriers are designed for use in bioreactors and were benchmarked for process economy by the Fraunhofer Institute.
Who built it
The project was led by a single Swedish SME, Cellevate AB, but expanded its reach significantly. While the formal consortium remained small, the company engaged 31 external partners for validation, including prestigious institutions like the Max Planck Institute and Karolinska Institutet, as well as industrial giants like Charles River Laboratories, ensuring strong market validation.
Contact Cellevate AB in Sweden regarding the Cellevat3d platform.
Talk to the team behind this work.
Contact us to connect with Cellevate AB for licensing or procurement of SBMP-microcarriers.