SciTransfer
SAFARI · Project

Sustainable Production of High-Performance 2D Graphene and MXene Hybrid Materials

manufacturingTestedTRL 5

Imagine creating ultra-thin, super-strong sheets of material that conduct electricity better than most metals. Instead of using dangerous acids to make them, this team uses sound waves and microwaves to 'peel' the materials apart safely. These sheets are then mixed with graphene to create a high-tech ink or shield for electronics.

By the numbers
800-gram
MAX phase synthesis batch size
6 hours
MXene production time via physical etching
45%
Industry ratio in consortium
The business problem

What needed solving

Traditional 2D material production often relies on toxic chemicals like hydrofluoric acid and is difficult to scale, making it risky and expensive for industrial adoption.

The solution

What was built

A pilot-scale production line using microwaves and acoustic waves to create MXenes without toxic acids, and a method for 800-gram MAX phase batches.

Audience

Who needs this

EMI shielding manufacturersConductive ink producersBiosensor developersAdvanced electronics manufacturers
Business applications

Who can put this to work

Electronics
enterprise
Target: EMI Shielding Manufacturer

If you are a shielding manufacturer dealing with bulky or toxic materials — this project developed MXene/Graphene hybrids that provide electromagnetic shielding. These materials are produced using a safe-by-design strategy to ensure regulatory compliance.

Healthcare
SME
Target: Biosensor Developer

If you are a medical device company dealing with low sensor sensitivity — this project developed functionalized 2D materials that enhance biosensor performance. The materials are designed to be non-toxic and eco-friendly from the start.

Printing & Packaging
mid-size
Target: Conductive Ink Producer

If you are an ink producer dealing with unstable conductive formulations — this project developed hybrid 2D materials for conductive inks. The process uses a physical etching method that reduces production time to about 6 hours.

Frequently asked

Quick answers

What is the current industrial scale of production?

The project has successfully produced an 800-gram batch of MAX phase and developed a pilot-scale production line for Ti3C2 MXene.

How does this project handle IP and licensing?

The project includes specific objectives to promote and monitor intellectual property (IP) and build exploitation roadmaps within the Graphene Flagship Initiative.

What are the cost implications of the new production method?

Based on available project data, costs are not explicitly listed, but the new physical etching method dramatically reduces production time to about 6 hours, which may lower operational costs.

How does the material comply with environmental regulations?

The project implements a Safe and Sustainable by Design (SSbD) strategy, including toxicity and ecotoxicity assessments to ensure the materials are safe for the environment.

When will these materials be available for commercial integration?

The project period runs until 2027-05-31, with a goal of scaling production to TRL 5.

Consortium

Who built it

The consortium is well-balanced for commercialization, featuring 11 partners across 8 countries. With a 45% industry ratio (including 5 SMEs), there is a strong bridge between the 5 research institutions and the market, ensuring that the 2D material development is aligned with industrial needs.

How to reach the team

Contact SIEC BADAWCZA LUKASIEWICZ - POZNANSKI INSTYTUT TECHNOLOGICZNY

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for the 6-hour MXene production process.

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