SciTransfer
ROTATE · Project

Sustainable Mining Technologies for Critical Raw Material Extraction and Waste Recovery

environmentPilotedTRL 6

Imagine making a mine that works like a giant recycling center, where almost nothing goes to waste. Instead of just digging holes and leaving piles of rubble, these new tools clean up the dust, quiet the noise, and turn waste rock into building materials. It's like giving the mining industry a green makeover so local communities are more likely to let them operate.

By the numbers
83%
dust reduction
27%
fuel savings
3 dB(A)
noise decrease
The business problem

What needed solving

EU industries depend on imported raw materials because local mining is often blocked by environmental concerns and public opposition. This creates a strategic risk for the green and digital transitions.

The solution

What was built

Electrified mobile crushing and screening prototypes, super-thickener systems for water recovery, and a sustainable quarrying Handbook.

Audience

Who needs this

Open-pit mining operatorsConstruction aggregate suppliersMining machinery OEMsEnvironmental consultancy firms
Business applications

Who can put this to work

Mining
enterprise
Target: Critical Raw Material (CRM) extractor

If you are a mining company dealing with local protests and strict environmental rules — this project developed low-emission extraction tools that achieve 83% dust reduction and 3 dB(A) noise decrease. This helps you get the 'social license' to operate and open more sites.

Construction
any
Target: Aggregate and cement producer

If you are a construction material supplier dealing with high raw material costs — this project developed waste valorisation methods that turn mining leftovers into usable aggregates. This creates a circular supply chain between mines and builders.

Heavy Machinery
mid-size
Target: Mining equipment manufacturer

If you are an equipment maker dealing with high fuel consumption in crushers — this project developed electrified mobile impact crushing prototypes that provide 27% fuel savings. This allows you to offer greener, cheaper machinery to your clients.

Frequently asked

Quick answers

How much does this technology cost to implement?

Based on available project data, specific pricing or implementation costs are not provided, though the project focuses on cost-effective circular mining practices.

Is this technology ready for industrial scale?

Yes, the project has validated processes through laboratory and pilot-scale trials and field-tested mobile prototypes.

How can I license the intellectual property?

Based on available project data, specific licensing terms are not listed, but the project results are managed by a consortium of 24 partners including 14 industry players.

Does this help with environmental regulations?

Yes, it provides tools for near-zero emissions, water recirculation, and a Handbook for sustainable quarrying to meet environmental standards.

When will these solutions be available?

The project period runs from 2022-09-01 to 2026-08-31, indicating that final results and full validation are ongoing.

Consortium

Who built it

The consortium is heavily industry-driven, with 14 industrial partners (58% of the group) and 6 SMEs, ensuring that the developed tools are commercially viable. With 24 partners across 9 European countries, the project has a strong cross-border reach, combining the academic rigor of 4 universities and 3 research centers with practical application in the extractive and construction sectors.

How to reach the team

Contact ASOCIACION NACIONAL DE EMPRESARIOS FABRICANTES DE ARIDOS in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the ROTATE consortium for pilot technology licensing.

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