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RHINOCEROS · Project

Automated Battery Recycling and Reuse System for Electric Vehicle Materials Recovery

environmentTestedTRL 5

Imagine a smart robot that can take apart old electric car batteries and decide which parts are still good enough to be used in home energy storage. For the parts that are truly worn out, the system uses a clean process to extract the raw metals and minerals. It's like a high-tech sorting center that turns battery waste back into brand new battery ingredients.

By the numbers
14
Estimated increase in global LIB demand by 2030
17%
EU share of global LIB demand by 2030
300 GWh/year
Expected battery production in EU by 2030
The business problem

What needed solving

Europe relies heavily on imports for battery raw materials, which are expensive and environmentally damaging to extract. There is currently a lack of automated, cost-effective ways to dismantle and recycle end-of-life batteries at scale.

The solution

What was built

A robotic sorting and dismantling system with a digital twin for autonomous classification of batteries, and a chemical recycling route for recovering cathode and anode materials.

Audience

Who needs this

EV Battery Pack ManufacturersIndustrial Battery RecyclersEnergy Storage System (ESS) IntegratorsCritical Raw Material Suppliers
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Manufacturer

If you are an EV manufacturer dealing with the growing volume of end-of-life batteries — this project developed an automated dismantling and sorting system that allows you to recover high-performance cathodic and anodic materials to reduce import dependency.

Energy Storage
mid-size
Target: Stationary Battery Provider

If you are a stationary battery provider dealing with high raw material costs — this project developed a way to reassemble working modules from old EV batteries into new repurposed batteries for second-life energy storage systems.

Mining and Metallurgy
any
Target: Battery Material Recycler

If you are a recycler dealing with inefficient manual dismantling — this project developed a robotic system with a digital twin and cognitive agent that automates the classification and pre-treatment of battery materials.

Frequently asked

Quick answers

How does this affect the cost of battery materials?

The project aims to produce high-performance cathodic and anodic materials at competitive costs through a circular recycling route. Based on available project data, it focuses on low-cost and environmentally friendly technologies to reduce reliance on expensive imports.

Is this technology ready for industrial scale?

The project is designed to demonstrate these routes in an industrially relevant environment. Current progress includes the completion of robotic system adaptation and validation of operational scenarios via a digital twin.

What is the IP or licensing status for the robotic dismantling system?

Based on available project data, specific licensing terms are not mentioned, but the project involves 9 industrial partners who are qualifying the products for end-use.

How does this help with EU battery regulations?

It supports the EU Commission's 2030 vision to make Europe the first recycler of LIB raw materials. It focuses on closing the loop for critical raw materials to increase independence from foreign suppliers.

What is the timeline for deployment?

The project period runs from 2022-09-01 to 2026-08-31, suggesting that full industrial demonstration will be finalized by August 2026.

Consortium

Who built it

The consortium is heavily industry-driven, with 9 industrial partners (53% of the total) and 4 SMEs, indicating a strong focus on commercial viability. With 17 partners across 9 countries, the project leverages a broad European network of 4 universities and 4 research centers to bridge the gap between lab-scale recycling and industrial application.

How to reach the team

Contact FUNDACION TECNALIA RESEARCH & INNOVATION in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the RHINOCEROS industrial partners for licensing discussions.

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