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RHeaDHy · Project

Ultra-Fast Hydrogen Refuelling for Heavy-Duty Trucks

transportTestedTRL 6

Imagine trying to fill a giant truck's fuel tank, but it takes hours instead of minutes. This project builds a high-speed 'super-hose' and smart software to pump hydrogen much faster. It's like upgrading from a slow garden hose to a high-pressure fire hose so trucks can get back on the road quickly.

By the numbers
100 kg
Hydrogen truck capacity
10 minutes
Refuelling time target
700 bar
Hydrogen pressure
170g/s
Mean flow target
300g/s
Peak flow target
The business problem

What needed solving

Heavy-duty hydrogen trucks currently face long refuelling times, which makes them less competitive than diesel. This creates a bottleneck for the decarbonization of freight transport.

The solution

What was built

A very high-flow hydrogen refuelling line and associated components (nozzles, break-aways) capable of 300g/s peak flow, along with validated refuelling protocols.

Audience

Who needs this

Hydrogen refuelling station operatorsHeavy-duty truck OEMsLogistics fleet managersEnergy infrastructure engineers
Business applications

Who can put this to work

Logistics & Freight
enterprise
Target: Long-haul trucking fleet operator

If you are a fleet operator dealing with long downtime during fuel stops — this project developed a refuelling line that allows 100 kg hydrogen trucks to refill in 10 minutes. This minimizes idle time and increases vehicle utilization.

Energy Infrastructure
mid-size
Target: Hydrogen Refuelling Station (HRS) developer

If you are an infrastructure developer dealing with slow flow rates at 700 bar — this project developed high-flow components reaching a peak of 300g/s. This allows you to offer high-performance charging services to heavy-duty clients.

Automotive Manufacturing
enterprise
Target: Heavy-duty vehicle manufacturer

If you are a truck manufacturer dealing with storage system bottlenecks — this project developed specific refuelling coefficients and protocols for 700 bar storage. This ensures your vehicles are compatible with the fastest emerging charging standards.

Frequently asked

Quick answers

What is the cost or price of the refuelling system?

Based on available project data, specific pricing or cost details for the components and installation are not provided.

Is this technology ready for industrial scale?

The project is moving toward scale by installing two high-flow refuelling lines in France and Germany and testing them with full-scale storage systems.

How is the IP or licensing handled for the new protocols?

Based on available project data, the project aims to contribute to the establishment of international standards for refuelling interface components and protocols.

What is the timeline for deployment?

The project runs from 2023 to 2027, with the goal of installing the two refuelling stations within the first 2.5 years.

How does this integrate with existing truck hardware?

The project uses a comprehensive approach involving partners who manufacture all components from the station storage to the vehicle storage to ensure optimal integration.

Consortium

Who built it

The consortium is heavily industry-driven, with 10 industrial partners and only 1 research organization, resulting in a 91% industry ratio. This structure, led by ENGIE and involving partners from France, Germany, and the Netherlands, indicates a strong focus on commercial viability and operational deployment rather than theoretical research.

How to reach the team

Contact ENGIE (France) regarding the RHeaDHy high-flow hydrogen infrastructure

Next steps

Talk to the team behind this work.

Contact us to find partners for high-pressure hydrogen infrastructure deployment.

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