SciTransfer
REWIRE · Project

AI-Powered Robotic System for Industrial-Scale Product Remanufacturing and Circular Recovery

manufacturingTestedTRL 5

Imagine a giant Lego set where old, broken toys are automatically taken apart by robots, cleaned up, and put back together with new pieces to make them like new again. Instead of throwing away complex machinery, this system uses digital maps and smart arms to figure out exactly how to fix and reuse parts. It turns the 'trash' of a factory back into high-quality products without needing a human to do the tedious sorting.

By the numbers
2
Target multiplier for the volume of remanufactured products in Europe
The business problem

What needed solving

Remanufacturing is often too slow, manual, and inconsistent to compete with new production. Companies struggle to scale the recovery of parts because they lack automated disassembly and reliable quality data for used components.

The solution

What was built

An integrated factory-level platform combining robotic disassembly, digital twins, and Digital Product Passports for automated circular manufacturing.

Audience

Who needs this

Industrial Equipment OEMsAutomotive RemanufacturersElectronics Recycling PlantsCircular Economy Service Providers
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Battery and Engine Remanufacturer

If you are an EV battery remanufacturer dealing with inconsistent quality of returned cores — this project developed a factory-level platform that uses digital twins and automated inspection to ensure remanufactured parts meet original quality standards.

Industrial Machinery
enterprise
Target: Heavy Equipment OEM

If you are a heavy equipment OEM dealing with high waste during product decommissioning — this project developed robotic disassembly and sorting tools that enable mass de-manufacturing and recovery of valuable components.

Consumer Electronics
SME
Target: Electronics Circularity Provider

If you are a circularity provider dealing with poor traceability of used components — this project developed Digital Product Passports (DPPs) that provide a transparent audit of a product's lifecycle for better compliance.

Frequently asked

Quick answers

What is the cost or price of implementing this system?

Based on available project data, specific pricing or implementation costs are not provided.

Can this be scaled to an industrial level?

Yes, the project specifically aims to deliver a factory-level platform to double the volume of remanufactured products in Europe.

How is the intellectual property or licensing handled?

Based on available project data, there is no specific information regarding IP or licensing terms.

Does this help with EU environmental regulations?

Yes, it integrates Digital Product Passports (DPPs) and FAIR data principles to ensure traceability and compliance with EU net-zero and circular economy goals.

How does this integrate with existing factory lines?

The system merges traditional manufacturing with robotics and automation to produce quality products from both new and remanufactured components.

Consortium

Who built it

The consortium is well-balanced for commercialization, consisting of 13 partners across 8 countries. With a 31% industry ratio (4 industrial partners) and 2 SMEs, the project has a strong link to market needs, supported by 4 universities and 4 research centers to handle the technical complexity of AI and robotics.

How to reach the team

Contact the Irish Manufacturing Research Company Limited by Guarantee

Next steps

Talk to the team behind this work.

Contact us to connect with the REWIRE consortium for pilot opportunities.

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