SciTransfer
RESPECT · Project

Flexible Industrial Recycling System for All Types of Lithium-ion Batteries

manufacturingPilotedTRL 6

Imagine a universal recycling machine that can handle any battery, whether it's from an old electric car or a home energy wall, regardless of its chemical makeup. Instead of just shredding them, this system carefully separates the valuable metals and minerals so they can be used to build brand new batteries. It's like turning a mixed bag of old electronics back into raw, high-quality ingredients for the factory.

By the numbers
99%
graphite recovery from anode scraps
60%
Li recovery with ELIP technology
150 kg
pilot scale treatment of NMC 9.5.5 black mass
99+%
purity of Mn/Co/Ni sulphates
The business problem

What needed solving

Battery manufacturers struggle with the variability of battery chemistries and the danger of handling end-of-life cells. Current recycling often fails to recover high-purity materials efficiently across different battery types.

The solution

What was built

A flexible recycling chain including safe deactivation processes, pilot-scale equipment for active material extraction, and a hydrometallurgical process for high-purity metal recovery.

Audience

Who needs this

EV Battery ManufacturersBattery Recycling PlantsCritical Raw Material SuppliersHazardous Waste Logistics Companies
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Manufacturer

If you are an EV manufacturer dealing with production scraps and end-of-life batteries—this project developed a flexible recycling chain that recovers over 99% of graphite from anode scraps. This allows you to secure your own supply of raw materials for new cells.

Chemicals
mid-size
Target: Battery Material Producer

If you are a material producer dealing with the high cost of raw cobalt and nickel—this project developed a pilot-scale process producing high purity Mn/Co/Ni sulphates (>99+%). This enables the creation of new cathode materials from recycled black mass.

Logistics
any
Target: Hazardous Waste Handler

If you are a waste handler dealing with the dangers of transporting damaged batteries—this project developed safe logistics guidelines and a deactivation process for EV cells. This reduces the risk of fires and accidents during the collection phase.

Frequently asked

Quick answers

What is the cost or price of implementing this technology?

Based on available project data, specific pricing or implementation costs are not provided; however, the project received an EU contribution of EUR 8,906,936 to develop the processes.

Has this been tested at an industrial scale?

Yes, the project has demonstrated hydrometallurgical treatment on a pilot scale using more than 150 kg of NMC 9.5.5 black mass materials.

How is the IP or licensing handled for these processes?

Based on available project data, specific licensing terms are not mentioned, but the project involves a consortium of 20 partners including 12 industry players.

Does this comply with current battery regulations?

Yes, the project is designed to be in accordance with the European Green Deal and the proposed Battery Regulation.

How long does it take to integrate these processes into a factory?

Based on available project data, the project period runs from 2022-07-01 to 2026-06-30, indicating a multi-year development and validation cycle.

Consortium

Who built it

The project is heavily industry-driven with a 60% industry ratio (12 out of 20 partners), including 6 SMEs. This strong commercial presence, led by ORANO MINING, suggests the results are designed for immediate industrial application rather than theoretical research, covering the entire value chain from logistics to material synthesis.

How to reach the team

Contact ORANO MINING in France for technical specifications on the pilot scale hydrometallurgy process.

Next steps

Talk to the team behind this work.

Contact us to connect with the RESPECT consortium for licensing pilot-scale recycling technologies.

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