SciTransfer
REPurpose · Project

Turning Post-Consumer Waste into High-Value Recyclable Elastomeric Plastics

manufacturingTestedTRL 4

Imagine taking old cardboard and plastic trash and using special enzymes—like nature's tiny scissors—to chop them up into basic building blocks. These blocks are then rebuilt into stretchy, rubber-like plastics that can be recycled forever without losing quality. It is like turning a disposable plastic bottle into a high-end car part that never has to end up in a landfill.

By the numbers
80%
percentage of environmental impacts determined during the design phase
The business problem

What needed solving

Current elastomeric plastics are difficult to recycle and rely on fossil fuels, leading to massive landfill accumulation and high environmental costs.

The solution

What was built

A platform of Recyclable Elastomeric Plastics (REP) and a scaled-up enzymatic process to convert paper and cardboard waste into polymer building blocks.

Audience

Who needs this

Specialty chemical producersAutomotive component manufacturersConstruction material firmsWaste management companiesConsumer electronics brands
Business applications

Who can put this to work

Automotive
enterprise
Target: Car parts manufacturer

If you are a car parts manufacturer dealing with hard-to-recycle rubber components—this project developed REP polymers that provide tuneable elastomeric properties. This allows for the production of high-value interior or engine parts that can be indefinitely recycled.

Construction
mid-size
Target: Building materials supplier

If you are a building materials supplier dealing with non-biodegradable sealants or gaskets—this project developed a platform of waste-based polymers. These materials offer controllable degradation in different habitats, reducing long-term environmental liability.

Consumer Goods
any
Target: Electronics or appliance brand

If you are a consumer goods brand dealing with plastic waste regulations—this project developed a way to use post-consumer waste as raw materials. This creates a circular loop where your products are made from waste and can be fully recovered.

Frequently asked

Quick answers

What are the cost implications for adopting this technology?

The REP polymers are designed for production, processing, and recycling on existing equipment, which avoids the need for huge CAPEX investments.

Has this been tested at an industrial scale?

Based on available project data, an enzyme-based process to degrade paper and cardboard waste into sugars has been optimised and scaled up.

What is the IP or licensing status of the REP polymers?

Based on available project data, the project is currently in the research and development phase (2022-2026) and specific licensing terms are not yet listed.

How does this align with current environmental regulations?

The project follows a Safe-and-Sustainable-by-Design (SSBD) approach to mitigate environmental impacts and contribute to policy recommendations for the circular economy.

When will the technology be ready for full commercial use?

The project period runs until 2026-08-31, suggesting that full commercial deployment would follow the conclusion of these activities.

Consortium

Who built it

The consortium is highly industry-oriented with a 33% industry ratio, comprising 12 partners across 9 countries. With 8 SMEs, including two start-ups, the group is structured for agility and commercial translation, bridging the gap between 4 universities and end-users in the automotive and construction sectors.

How to reach the team

Contact BIO BASE EUROPE PILOT PLANT VZW in Belgium

Next steps

Talk to the team behind this work.

Contact us to connect with the REPurpose consortium for pilot integration.

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