SciTransfer
REPTiS · Project

Sustainable Titanium Sourcing and Zero-Waste Powder Production for EU Industrial Chains

manufacturingTestedTRL 7

Imagine trying to make high-tech metal parts without relying on a few distant countries or creating piles of waste. This project builds a cleaner way to get titanium from the ground in Ukraine and turn it into a fine powder for 3D printing. It's like upgrading a dirty old factory into a lean, green machine that wastes nothing.

By the numbers
5
Starting TRL level
7
Target TRL level
13
Total partners
The business problem

What needed solving

EU industries rely on unstable external sources for Titanium and face high waste levels during processing. This creates supply chain risks and increases the environmental footprint of strategic sectors.

The solution

What was built

A carbon-free Titanium powder production chain and a zero-waste extraction process for ilmenite ore, validated with real industrial parts.

Audience

Who needs this

3D printing service providersAerospace component manufacturersMedical implant producersTitanium ore mining companies
Business applications

Who can put this to work

Aerospace
enterprise
Target: Aircraft component manufacturer

If you are an aircraft component manufacturer dealing with unstable titanium supplies — this project developed a carbon-free Ti powder production process that secures raw materials from strategic partners. This ensures a steady flow of critical materials for high-performance parts.

Medical Devices
SME
Target: Implant producer

If you are an implant producer dealing with high material waste during fabrication — this project developed a net zero-waste approach using Metal Injection Molding and Additive Manufacturing. This reduces the cost of expensive raw titanium scrap.

Mining
mid-size
Target: Mineral extraction firm

If you are a mineral extraction firm dealing with inefficient ore processing — this project developed a responsible extraction method for open pit ilmenite ore. This improves the environmental footprint of the primary sourcing stage.

Frequently asked

Quick answers

What is the estimated cost or price of the new process?

Based on available project data, specific cost figures and pricing for the extraction and processing methods are not provided.

Can this be implemented at an industrial scale?

Yes, the project aims for full-scale deployment in the EU and intends to move the technology from TRL 5 to 7.

How is the IP and licensing handled?

Based on available project data, there are no specific details regarding the IP or licensing agreements for the developed processes.

What is the timeline for deployment?

The project runs from 2024-09-01 to 2028-08-31, with industrial partners committing to deployment after the project ends.

How does this integrate with existing manufacturing?

It integrates via Additive Manufacturing and Metal Injection Molding, using real industry parts for validation.

Consortium

Who built it

The consortium is heavily industry-driven with a 54% industry ratio, comprising 7 industrial partners and 6 SMEs. This strong commercial presence, combined with 2 universities and 3 research centers across 7 countries, suggests a high probability of commercial adoption and practical application of the research results.

How to reach the team

Contact the EUROPEAN POWDER METALLURGY ASSOCIATION in Belgium

Next steps

Talk to the team behind this work.

Contact us to connect with the REPTiS industrial partners for early adoption opportunities.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects