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REINFORCE · Project

Automated Battery Recycling and Repurposing System for Electric Vehicle Batteries

environmentPilotedTRL 6

Imagine if old electric car batteries could be sorted and taken apart as easily as Lego bricks. Instead of throwing them away, this system uses robots and smart software to decide if a battery can be used again in a home or if it should be broken down into raw materials. It's like a high-tech sorting center that ensures no valuable metal goes to waste.

By the numbers
75%
reduction in diagnostics time
50%
reduction in decision errors
20
KPIs established for material recycling
The business problem

What needed solving

Current battery recycling is slow, dangerous, and relies on manual disassembly, leading to high costs and loss of critical raw materials. There is a lack of standardized data to determine if a battery can be reused for a second life.

The solution

What was built

An automated disassembly line using robotics and ML, a battery passport traceability system, and a streamlined reverse logistics chain.

Audience

Who needs this

EV Battery RecyclersBattery Remanufacturing PlantsAutomotive OEMsEnergy Storage System Integrators
Business applications

Who can put this to work

Automotive Logistics
mid-size
Target: EV Battery Collection Service

If you are a collection service dealing with slow and risky battery sorting — this project developed a streamlined logistics chain that aims for a 75% reduction in diagnostics time and 50% fewer decision errors.

Battery Manufacturing
enterprise
Target: Battery Cell Producer

If you are a manufacturer dealing with raw material shortages — this project developed automated pack-to-electrode disassembly that recovers critical materials for new battery production.

Energy Storage
SME
Target: Stationary Energy Storage Provider

If you are a storage provider dealing with high costs of new batteries — this project developed a battery passport and diagnostic system to safely source 2nd and 3rd life batteries.

Frequently asked

Quick answers

How does this reduce the cost of processing end-of-life batteries?

It reduces costs by automating the disassembly process using robotics and machine learning, and by cutting diagnostics time by 75%.

Is this technology ready for industrial scale?

Yes, the project demonstrates technological solutions in a real battery remanufacturing plant at TRL6.

What is the IP or licensing status of the developed tools?

Based on available project data, specific licensing terms are not mentioned, but the project defines technical specifications and standards for the industry.

How does this help with EU battery regulations?

The project creates a traceability system based on a battery passport and defines standardization guidelines in line with upcoming regulations.

When will these solutions be available for market use?

The project period runs from 2023-06-01 to 2027-05-31, with a focus on implementing actions toward full market maturity.

Consortium

Who built it

The consortium is heavily industry-driven with a 60% industry ratio, comprising 9 industrial partners, 3 SMEs, 2 universities, and 4 research centers across 10 countries. This high concentration of commercial players suggests the project is focused on market viability and industrial application rather than pure academic research.

How to reach the team

Contact INEGI (Instituto de Ciência e Inovação em Engenharia Mecânica e Engenharia Industrial) in Portugal.

Next steps

Talk to the team behind this work.

Contact us to connect with the REINFORCE consortium for TRL6 pilot implementation.

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