SciTransfer
REDHY · Project

Low-Cost Green Hydrogen Production Without Expensive Rare Raw Materials

energyPrototypeTRL 4

Imagine a water-splitting machine that doesn't need the expensive, rare metals usually required to make it work. Instead of using costly 'special' materials, it uses a clever chemical helper to move energy more efficiently. It's like replacing a gold-plated tool with a high-performance plastic one that does the same job for a fraction of the cost.

By the numbers
1.5 A cm-2
Current density
1.5 kW
Nominal power
1200 hours
Validation period
0.1%/1000 h
Maximum degradation
15 bar
Hydrogen output pressure
The business problem

What needed solving

Current green hydrogen production relies on expensive critical raw materials and fluorinated membranes, leading to high capital costs and supply chain vulnerabilities.

The solution

What was built

A 5-cell electrolyser prototype with 1.5 kW nominal power and a surface area over 100 cm2.

Audience

Who needs this

Electrolyzer manufacturersGreen hydrogen plant developersIndustrial decarbonization consultantsRenewable energy storage providers
Business applications

Who can put this to work

Heavy Industry
enterprise
Target: Steel or Chemical Plant

If you are a chemical plant dealing with high capital costs for decarbonization — this project developed a redox-mediated electrolysis method that is entirely free of critical raw materials. This reduces reliance on expensive imports and lowers the initial investment for green hydrogen production.

Energy Infrastructure
mid-size
Target: Renewable Energy Provider

If you are a wind or solar farm operator dealing with unstable power inputs — this project developed a system capable of managing a vast dynamic range of operational capacities. This allows for more efficient hydrogen storage when energy production spikes.

Specialty Chemicals
SME
Target: Electrolyzer Manufacturer

If you are an equipment manufacturer dealing with the high cost of fluorinated membranes — this project developed a technology that requires no fluorinated membranes or ionomers. This simplifies the supply chain and lowers the cost of goods sold.

Frequently asked

Quick answers

How does this reduce the cost of hydrogen production?

It eliminates the need for critical raw materials (CRMs) and expensive fluorinated membranes or ionomers, which are major drivers of capital expenditure in current systems.

What is the current industrial scale of the technology?

The project is developing a 5-cell stack with an active surface area exceeding 100 cm2 and a nominal power of 1.5 kW.

Is the technology protected by intellectual property?

Yes, the REDHy method is patented by the DLR.

What is the expected durability of the system?

The goal is to validate the prototype for 1200 hours with a maximum degradation of 0.1% per 1000 hours.

When will this be ready for commercial use?

The project runs until 2027-12-31, aiming to reach TRL4 by the end of the period.

Consortium

Who built it

The consortium is well-balanced for technology transfer, consisting of 7 partners across 5 countries. With an industry ratio of 43% (including 3 industrial partners and 2 SMEs), there is a strong bridge between the coordinating research body (DLR) and commercial application, ensuring the prototype development is aligned with market needs.

How to reach the team

Contact DLR (Deutsches Zentrum für Luft- und Raumfahrt)

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for this CRM-free electrolysis patent.