SciTransfer
RECLAIM-PV · Project

Scaling European Production of Lightweight Composite Solar Panels for Integrated Building Use

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Imagine if solar panels weren't heavy glass slabs, but light, flexible skins that could be baked right into a building's walls or a car's roof. This project makes that a reality by using a special plastic-like material to wrap solar cells. It's like moving from heavy hardcover books to lightweight e-readers, making solar power easier to put on almost any surface.

By the numbers
40%
EU target for annual clean-tech deployment needs by 2030
15%
EU target for global production capacity by 2040
15%
Current EU PV module output relative to EU needs
2%
Current EU PV production relative to global capacity
The business problem

What needed solving

Europe is heavily dependent on solar imports, covering only 15% of its own needs. There is a critical lack of domestic, high-capacity manufacturing for specialized, lightweight PV modules.

The solution

What was built

An industrialization roadmap for Solarface® including flexible interconnection systems, customized prepreg equipment, and AI-driven production optimization tools.

Audience

Who needs this

BIPV facade manufacturersLightweight rooftop solar installersAgriPV system developersComposite material manufacturersUrban balcony solar product companies
Business applications

Who can put this to work

Construction
any
Target: BIPV (Building Integrated PV) Manufacturer

If you are a building materials company dealing with the weight and rigidity of traditional glass panels — this project developed Solarface technology that allows for lightweight, integrated PV modules. This enables the creation of energy-generating facades and roofs without adding massive structural loads.

Agriculture
SME
Target: AgriPV System Integrator

If you are an agricultural tech provider dealing with the need for semi-transparent, lightweight energy covers over crops — this project developed customized prepreg equipment and composite encapsulation. This allows for the deployment of AgriPV solutions that are more durable and easier to install over large fields.

Consumer Electronics/Home Improvement
mid-size
Target: BAPV (Balcony PV) Product Developer

If you are a home energy company dealing with the difficulty of installing heavy panels on urban balconies — this project developed a lightweight composite manufacturing process. This makes mass-market balcony PV products more cost-competitive and easier for consumers to mount.

Frequently asked

Quick answers

How does this affect the cost and price of solar modules?

The project aims to make lightweight PV modules more cost-competitive by optimizing manufacturing processes and using generative AI to support production efficiency.

Can this be produced at an industrial scale?

Yes, the project focuses on increasing the operating factor of Izpitek and demonstrating the replication potential of Solarface technology through several industrial use cases.

What is the status of the Intellectual Property (IP)?

The project builds upon Solarface®, which is described as a European IP-protected lightweight composite PV encapsulation technology.

How is the production process being improved?

Improvements include the development of flexible interconnection, customized prepreg equipment, and the use of generative AI for production optimization.

What is the timeline for the project's activities?

The project is scheduled to run from June 1, 2026, to May 31, 2030.

Consortium

Who built it

The consortium is heavily industry-driven, with 11 out of 13 partners being industrial entities (85% industry ratio), including 9 SMEs. This strong commercial lean, spanning 6 countries (BE, CH, DE, ES, IT, NL), indicates the project is focused on market adoption and scaling rather than basic research, as evidenced by the minimal presence of universities (1) and research centers (1).

How to reach the team

Contact FUNDACION TECNALIA RESEARCH & INNOVATION in Spain

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for Solarface® technology.