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RECIRCULATE · Project

AI-Driven Battery Recycling and Second-Life Marketplace for Electric Vehicle Batteries

environmentTestedTRL 5

Imagine if we could treat old car batteries like Lego sets, easily taking them apart and checking which pieces are still good. Instead of throwing them away, we use a digital passport to track their health and sell them to people who need cheaper energy storage. It's like a certified pre-owned market for the guts of an electric car.

By the numbers
2,623GWh
Expected global battery demand by 2030
55%
EU goal for greenhouse gas emission reduction by 2030
11
Number of industry partners
The business problem

What needed solving

Battery demand is skyrocketing toward 2,623GWh by 2030, but current disposal is wasteful and dismantling is dangerous and slow. There is no transparent way to verify the health of used batteries for resale.

The solution

What was built

An AI-driven robotic dismantling system and a blockchain-based Battery Passport and virtual marketplace for trading second-life batteries.

Audience

Who needs this

EV Battery Pack ManufacturersBattery Recycling PlantsRenewable Energy Storage OperatorsHazardous Waste Logistics Companies
Business applications

Who can put this to work

Automotive
enterprise
Target: EV Manufacturer

If you are an EV manufacturer dealing with high disposal rates of old batteries — this project developed AI-driven robotic dismantling and health characterization that extends battery lifespans through second-life applications.

Logistics
enterprise
Target: Hazardous Materials Transporter

If you are a logistics provider dealing with safety risks like fires and explosions during battery transport — this project developed smart logistics solutions and safe storage methods to ensure secure handling.

Energy Storage
any
Target: Stationary Battery Energy Storage System (BESS) Provider

If you are a BESS provider dealing with high costs of new battery cells — this project developed a blockchain-enabled virtual marketplace to source verified, remanufactured second-life batteries.

Frequently asked

Quick answers

How does this reduce the cost of battery procurement?

Based on available project data, the project maximizes battery value and reduces costs per kWh by enabling second- and third-life applications through a virtual marketplace.

Is this technology ready for industrial scale?

The project involves 11 industry partners, including global leaders like Ford and DHL, indicating a strong focus on industrial scalability and commercialization.

What is the IP or licensing model for the blockchain passport?

Based on available project data, the specific licensing terms are not disclosed, but the consortium aims to commercialize these European-origin technologies.

How does this help with EU battery regulations?

The project aligns with the 2020 Circular Economy Action Plan and the European Green Deal by creating Battery Passports to track provenance and sustainability.

When will the robotic dismantling system be available?

The project period runs from 2023-05-01 to 2026-04-30, suggesting the technology will be refined through 2026.

Consortium

Who built it

The consortium is heavily industry-weighted at 79%, featuring 11 industrial partners including global giants like Ford and DHL. With 7 SMEs and a presence across 8 countries, the group is structured for rapid commercialization rather than pure academic research, combining high-level logistics and automotive expertise with specialized SME technology.

How to reach the team

Contact Centria-Ammattikorkeakoulu Oy in Finland

Next steps

Talk to the team behind this work.

Contact us to connect with the RECIRCULATE consortium for licensing or partnership opportunities.

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