SciTransfer
R3VOLUTION · Project

Industrial Water Recovery System for Zero Liquid Discharge and Resource Harvesting

environmentPilotedTRL 6

Imagine a giant industrial filter that doesn't just clean water, but acts like a treasure hunter. It catches valuable chemicals and heat that usually go down the drain, turning waste into raw materials. It uses a digital twin—like a flight simulator for factories—to make sure the system runs perfectly without expensive trial and error.

By the numbers
>90%
water reuse
>45%
effluents solutes recovery
>50%
waste heat reuse
100%
elimination of hazardous substances
The business problem

What needed solving

Heavy industries struggle with high water consumption and the costly disposal of contaminated wastewater. They currently lose valuable solutes and thermal energy during the water treatment process.

The solution

What was built

A suite of solvent-resistant nanocellulose and ceramic membranes, a Digital Process Assistant (DPA) for simulation, and four industrial pilot treatment trains.

Audience

Who needs this

Petrochemical refinery managersPulp and paper mill operatorsSteel plant sustainability officersBio-based chemical producers
Business applications

Who can put this to work

Petrochemical
enterprise
Target: Refinery operator

If you are a refinery operator dealing with complex wastewater and high disposal costs — this project developed tailored membrane treatment trains that enable >90% water reuse and >45% solute recovery.

Pulp & Paper
mid-size
Target: Paper mill

If you are a paper mill dealing with energy-intensive water heating and waste — this project developed a system that allows for >50% waste heat reuse and eliminates 100% of hazardous substances.

Steel
enterprise
Target: Steel plant

If you are a steel plant dealing with massive water discharge and strict environmental rules — this project developed a Digital Process Assistant to optimize water reclamation and resource recovery.

Frequently asked

Quick answers

What is the cost or price of implementing this system?

Based on available project data, specific pricing is not provided, but the project is delivering a full techno-economic assessment to identify the best practices for industrial adoption.

Can this be scaled to full industrial production?

Yes, the project is targeting TRL 6 and includes 4 physical demo cases at pilot scale across different industries to prove replicability.

How is the IP and licensing handled?

Based on available project data, the project is developing a commercial roadmap to support long-term deployment across Europe, though specific licensing terms are not listed.

How does the system integrate with existing factory setups?

It uses a Digital Process Assistant (DPA) and digital twin models to simulate treatment processes and optimize configurations for different industrial settings before physical implementation.

What is the timeline for deployment?

The project runs from 2024-01-01 to 2027-12-31, aiming to reach TRL 6 by the end of the period.

Consortium

Who built it

The consortium is heavily weighted toward commercial application, with 11 industry partners (50% of the total) and 4 SMEs. This balance, combined with 9 research organizations and 2 universities across 9 countries, suggests a strong focus on market viability rather than just academic theory.

How to reach the team

Contact CETAQUA (Centro Tecnológico del Agua) in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the R3VOLUTION consortium for pilot opportunities.

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