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R-PODID · Project

AI-Powered Early Warning System for Industrial Power Electronics and Electric Drives

manufacturingTestedTRL 4

Imagine if your industrial machinery could tell you it's going to break 24 hours before it actually happens. This project builds a smart 'health monitor' that lives directly inside the power hardware, rather than in a distant cloud server. It uses a mix of physics and AI to spot tiny warning signs in high-performance semiconductors, preventing sudden crashes and expensive downtime.

By the numbers
12-24h
Fault prediction horizon
20
Industrial partners
59%
Industry ratio in consortium
The business problem

What needed solving

Industrial plants face high costs due to periodic maintenance shutdowns and the inherent reliability risks of modern GaN and SiC semiconductors. Current failure analysis often relies on cloud servers, which are too slow or resource-heavy for real-time embedded power systems.

The solution

What was built

An automated, cloudless fault-prediction system integrated into power converters. This includes compact AI models deployed on RISC-V and ARM-cortex architectures and high-accuracy sensors for real-time monitoring.

Audience

Who needs this

Industrial drive manufacturersEV powertrain engineersGaN/SiC semiconductor firmsSmart factory operators
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle (EV) Powertrain Manufacturer

If you are an EV manufacturer dealing with unpredictable power module failures in high-voltage systems — this project developed AI models for ARM-cortex MCUs with ASIL-D certifications that provide real-time residual lifetime estimation. This ensures safety and reduces unexpected vehicle breakdowns.

Industrial Automation
mid-size
Target: Factory Equipment OEM

If you are an equipment builder dealing with high maintenance costs for industrial drives — this project developed a short-term fault prediction system with a 12-24h horizon. This allows operators to schedule power-saving shutdowns during idle times without risking a failure during the next start-up.

Power Electronics
any
Target: GaN/SiC Semiconductor Component Producer

If you are a component maker dealing with the reliability limitations of III/V-semiconductors — this project developed compact failure models and specialized sensors to monitor GaN and SiC devices. This adds a layer of intelligence to the hardware, making the components more attractive to risk-averse industrial buyers.

Frequently asked

Quick answers

How much does this system cost to implement?

Based on available project data, specific pricing or implementation costs are not provided.

Can this be scaled to large industrial plants?

Yes, the project targets industrial drives and power converters, specifically aiming to lower exercise costs by reducing the need for periodic maintenance shutdowns.

Who owns the IP and how is licensing handled?

Based on available project data, the IP and licensing terms are not specified in the provided summary.

How is the AI integrated into the hardware?

The AI is deployed locally on resource-constrained embedded devices, specifically RISC-V-based systems for industry and ARM-cortex MCUs for automotive use.

What is the timeline for deployment?

The project period runs from 2023-09-01 to 2026-08-31, suggesting the technology is currently in development.

Consortium

Who built it

The consortium is heavily industry-driven with a 59% industry ratio, comprising 20 companies and 9 SMEs across 11 countries. This strong commercial presence, combined with 9 universities and 5 research centers, indicates a high focus on practical application and market integration rather than pure theoretical research.

How to reach the team

Contact the University of Bologna (ALMA MATER STUDIORUM)

Next steps

Talk to the team behind this work.

Contact us to connect with the R-PODID consortium for early adoption of AI-driven power electronics monitoring.

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