SciTransfer
R-LIGHTBIOCOM · Project

Sustainable High-Performance Bio-Composites for Lightweight Industrial Applications

manufacturingTestedTRL 5

Imagine making car or plane parts from plants instead of oil, but with the same strength as metal. This work creates a new recipe for 'green' plastics and fibers that are easy to mold and, unlike current versions, can be fully recycled instead of thrown in a landfill. It's like moving from a disposable plastic cup to a high-tech reusable one that doesn't lose its quality.

By the numbers
27.5%
average fleet weight reduction
40%
CO2 emissions reduction in transport sector
3
new types of bio-resins
4
new biomass-derived nanofillers and additives
3
families of sustainable fibre-based textile products
2
new fast curing techniques
The business problem

What needed solving

High-performance composites are currently too expensive, take too long to produce, and cannot be recycled, leading to massive landfill waste and reliance on fossil fuels.

The solution

What was built

A catalogue of 3 bio-resins, 4 nanofillers, and 3 fiber-based textiles, plus 2 fast-curing production methods and a design optimization tool.

Audience

Who needs this

Automotive OEM weight-reduction engineersAerospace composite material procurement managersSustainable infrastructure developersBio-plastic chemical manufacturers
Business applications

Who can put this to work

Automotive
enterprise
Target: Vehicle Manufacturer

If you are a vehicle manufacturer dealing with high fleet weight and CO2 targets — this project developed bio-based composites that could help achieve a 27.5% average fleet weight reduction, potentially cutting CO2 emissions by 40%. This allows for lighter cars without relying on fossil-based raw materials.

Aerospace
mid-size
Target: Aircraft Component Supplier

If you are an aircraft component supplier dealing with high energy costs and non-recyclable waste — this project developed 2 new fast curing techniques and bio-resins. This reduces production energy requirements and ensures parts can be recovered at the end of their life.

Infrastructure
any
Target: Sustainable Construction Firm

If you are a construction firm dealing with the high price and low recyclability of traditional composites — this project developed a catalogue of 3 bio-resins and 3 families of sustainable fiber products. This provides a competitive cost alternative for high-performance structural parts.

Frequently asked

Quick answers

How does this affect the cost of production?

The project aims to lower costs by developing efficient processing techniques, specifically 2 new fast curing techniques, to reduce energy consumption and production time.

Is this technology ready for industrial scale?

The results are being validated in 3 specific use cases across the automotive, infrastructure, and aeronautic industries to establish resilient value chains.

What are the IP and licensing options for the new materials?

Based on available project data, the project develops a catalogue of new bio-resins, nanofillers, and fiber products, though specific licensing terms are not detailed.

How does this help with environmental regulations?

It reduces dependence on fossil raw materials and prevents composites from being landfilled or incinerated by introducing inherent recyclability.

When will these materials be available for integration?

The project period runs from 2023-01-01 to 2026-06-30, suggesting the final validated results will be available by mid-2026.

Consortium

Who built it

The consortium is heavily industry-driven with 11 industrial partners (58% ratio), including 6 SMEs. This strong commercial presence, combined with 3 universities and 5 research centers across 5 countries (DE, ES, IT, NL, UK), indicates a high focus on market application rather than pure theory.

How to reach the team

Contact ASOCIACION DE INVESTIGACION DE LAINDUSTRIA TEXTIL Y COSMETICA in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the R-LIGHTBIOCOM consortium for bio-composite licensing.

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