SciTransfer
PVOP · Project

AI-Driven Digital Tools to Boost Solar Farm Performance and Cut Maintenance Costs

energyTestedTRL 7

Imagine running a massive solar farm where some panels are broken, but you have no way of knowing which ones. This project uses AI to act like a high-tech health monitor for solar plants, spotting hidden failures automatically. It's like upgrading from a manual checklist to a smart dashboard that tells you exactly where to fix things to get the most electricity.

By the numbers
4.7%
Increase in PV portfolio performance
32%
Reduction in O&M costs
11GW
Total operational data used for development
250 MW
Current average capacity managed per person
The business problem

What needed solving

Solar plants are underperforming by an average of 6.3% due to undetected failures. Engineering teams are overwhelmed, with a single person often managing 250 MW of capacity.

The solution

What was built

Eight AI and Big Data technical solutions, including digital twins and fault detection models, validated on 11GW of real-world data.

Audience

Who needs this

Utility-scale solar farm ownersSolar O&M service companiesEnergy storage integratorsGrid operators
Business applications

Who can put this to work

Renewable Energy
enterprise
Target: Utility-scale solar plant operator

If you are a plant operator dealing with overstretched engineering teams managing 250 MW per person — this project developed AI-based fault detection that can increase portfolio performance by 4.7%. This reduces the manual effort needed to scan massive datasets for errors.

Energy Services
SME
Target: O&M (Operations and Maintenance) provider

If you are an O&M provider dealing with high operational overheads — this project developed 8 technical solutions that cut O&M costs by 32%. This allows for more profitable maintenance contracts across large portfolios.

Energy Trading
mid-size
Target: Energy storage and grid flexibility provider

If you are a storage provider dealing with poor grid integration and regulatory gaps — this project developed optimization tools for co-located storage. This improves energy trading capabilities and makes the plant more grid-friendly.

Frequently asked

Quick answers

How much can this reduce my maintenance spending?

Based on available project data, the project aims to cut O&M costs by 32% through near-automatic assessment and fault detection.

At what scale is this technology being tested?

The solutions are being implemented using operational data from real PV systems totaling more than 11GW.

How will the intellectual property be handled or licensed?

Based on available project data, the 8 technical solutions will be offered to the entire EU PV sector to maximize impact, though specific licensing terms are not listed.

Does this help with government energy regulations?

Yes, the project provides regulatory recommendations to support EU goals for climate neutrality and energy autonomy.

When will these tools be ready for use?

The project runs from May 2024 to April 2027, with validation moving through two phases toward TRL 7.

Consortium

Who built it

The consortium is well-balanced for commercialization, featuring a 50% industry ratio with 4 industrial partners, including 4 SMEs. This mix of academic leadership from Universidad Politécnica de Madrid and practical industry application across 5 European countries (BE, DE, ES, PL, PT) ensures the tools are grounded in real-world operational needs.

How to reach the team

Contact Universidad Politécnica de Madrid regarding the PVOP project

Next steps

Talk to the team behind this work.

Contact us to connect with the PVOP consortium for early adoption of AI-O&M tools.