SciTransfer
PROPLANET · Project

PFAS-Free Sustainable Coatings for Textiles, Food Packaging, and Glass

manufacturingTestedTRL 5

Imagine the non-stick coating on a pan or the water-repellent finish on a jacket; these often use 'forever chemicals' that never break down and poison the earth. This project creates a new recipe for these coatings using plant-based materials and smart computer modeling to ensure they are safe. It's like replacing a toxic plastic wrap with a natural, high-performance alternative that doesn't harm the planet.

By the numbers
3
innovative coatings developed
14
consortium partners
57%
industry ratio in consortium
The business problem

What needed solving

Industries relying on PFAS 'forever chemicals' for non-stick and water-repellent coatings face severe environmental pollution, health risks, and increasing regulatory pressure to find sustainable alternatives.

The solution

What was built

Three specific coating formulations: bio-based oil/wax microcapsules for textiles, hybrid siloxane for food packaging metal, and anti-soiling hybrid siloxane for glass. Additionally, an open-source replication tool using data-driven algorithms was developed.

Audience

Who needs this

Textile finishing plantsFood packaging machinery manufacturersArchitectural glass producersChemical coating suppliers
Business applications

Who can put this to work

Textiles
any
Target: Apparel and fabric manufacturer

If you are a fabric manufacturer dealing with strict regulations on PFAS chemicals — this project developed bio-based coatings using a polysaccharide matrix that provides hydrophobic and oleophobic properties. This allows you to maintain water and oil resistance while using sustainable materials.

Food Processing
mid-size
Target: Packaging machinery OEM

If you are a machinery builder dealing with food sticking to metal surfaces — this project developed a hybrid siloxane biobased coating. This provides non-stick and anticorrosion protection, reducing cleaning downtime and improving equipment lifespan.

Glass Manufacturing
enterprise
Target: Architectural glass producer

If you are a glass producer dealing with high maintenance and cleaning costs — this project developed a hybrid siloxane coating for anti-soiling and anti-reflecting properties. This results in transparent, defect-free surfaces that stay cleaner for longer.

Frequently asked

Quick answers

What is the cost or price of these new coatings?

Based on available project data, specific pricing or cost-per-unit information is not provided.

Can these coatings be produced at an industrial scale?

Yes, the project is currently upscaling the formulations developed in the first block to be implemented by end-users.

How is the intellectual property or licensing handled?

The project is creating an open-source replicability tool to boost market uptake, though specific patent details for the coatings are not listed.

How do these coatings help with environmental regulations?

They replace PFAS 'forever chemicals' with Safe and Sustainable by design (SSbD) alternatives, reducing toxicity and carbon footprints.

When will these be available for commercial use?

The project period runs until 2026-04-30, with current activities focusing on upscaling for end-user implementation.

Consortium

Who built it

The consortium is heavily industry-weighted with a 57% industry ratio, comprising 8 industrial partners including 4 SMEs. This strong commercial presence, combined with 5 research organizations and 1 university across 9 countries, suggests a high focus on market viability and practical application rather than pure academic research.

How to reach the team

Contact IDENER RESEARCH & DEVELOPMENT AIE in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the PROPLANET consortium for PFAS-free coating licensing.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects