SciTransfer
Platform-ZERO · Project

AI-Powered Quality Control System for Zero-Defect Solar Panel Production

manufacturingPilotedTRL 7

Imagine a smart eye watching a factory line that can spot a tiny mistake before it ruins a whole batch of products. Instead of finding a broken part at the end, this system learns on the fly to fix the process while it's running. It's like having a master craftsman who can predict a mistake and correct it instantly to stop waste.

By the numbers
4
functional demonstrators
13
consortium partners
The business problem

What needed solving

Third-generation solar production is too complex and sensitive, where tiny errors lead to massive waste and expensive, low-performance devices.

The solution

What was built

A modular, self-learning AI platform for real-time production monitoring. It includes 4 demonstrators for roll-to-roll, sheet-to-sheet, and line flow manufacturing.

Audience

Who needs this

CIGS solar foil manufacturersPerovskite PV producersSmart coating manufacturersSemiconductor fabrication plants
Business applications

Who can put this to work

Photovoltaics
any
Target: Third-generation solar cell manufacturer

If you are a solar cell manufacturer dealing with high production waste due to complex coating processes — this project developed an AI-based monitoring platform that detects and corrects faults in real-time to ensure zero-defect manufacturing.

Semiconductors
enterprise
Target: Wafer or chip fabrication plant

If you are a semiconductor plant dealing with expensive material waste from small process deviations — this project developed a modular monitoring tool that prevents pre-critical failures during production.

Specialty Chemicals
mid-size
Target: Industrial coating producer

If you are a coating producer dealing with inconsistent film quality in roll-to-roll lines — this project developed a self-learning inspection system that ensures consistent quality and lowers production costs.

Frequently asked

Quick answers

How does this affect production costs?

The platform aims to lower production costs by detecting and correcting pre-critical failures, which prevents material waste and improves device performance.

Is this technology ready for industrial scale?

Yes, the project intends to validate the technology through 4 functional demonstrators in different manufacturing lines, reaching TRL7.

What are the IP and licensing options?

Based on available project data, specific licensing terms are not provided, but the project involves 13 partners including 7 SMEs and 6 industry players.

How is the system integrated into existing lines?

It uses a modular design and non-destructive inspection methods to provide in-situ monitoring for roll-to-roll, sheet-to-sheet, and line flow processes.

What is the timeline for deployment?

The project period runs from 2023-01-01 to 2027-06-30, indicating the development and validation phase is ongoing.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with a 46% industry ratio consisting of 6 industrial partners and 7 SMEs. This balance, combined with 6 research entities and 1 university across 7 countries, suggests a strong focus on commercial viability and practical deployment rather than purely theoretical research.

How to reach the team

Contact FUNDACIO INSTITUT DE RECERCA EN ENERGIA DE CATALUNYA

Next steps

Talk to the team behind this work.

Contact us to connect with the Platform-ZERO consortium for pilot integration.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects