SciTransfer
PILATUS · Project

European High-Efficiency Solar Cell Production Lines for Sustainable Energy Independence

energyPilotedTRL 6

Imagine making solar panels that are not only more powerful but also last twice as long as current ones. This effort builds a complete factory chain in Europe, from the raw silicon slices to the final panel. It's like moving from a kitchen experiment to a professional bakery, ensuring every 'loaf' of solar cell is perfect and easy to recycle.

By the numbers
15 MW
M10 silicon wafer production capacity in Norway
170 MW
Minimum annual PV module production capacity
190 MW
PV cell production capacity
90%
Target yield at the end of the project
40 years
Target product lifetime
25%
Target cell efficiency (CE)
The business problem

What needed solving

Europe lacks a complete, competitive, and sustainable PV value chain, relying heavily on imports. Current solar modules also suffer from degradation and poor recyclability.

The solution

What was built

Three digitalised pilot lines for silicon wafers, solar cells, and modules, including automated CVD and wet bench equipment.

Audience

Who needs this

European PV cell manufacturersSolar module assembly plantsSilicon wafer producersGreen energy investment funds
Business applications

Who can put this to work

Solar Manufacturing
enterprise
Target: PV Cell and Module Manufacturers

If you are a manufacturer dealing with low efficiency and high waste — this project developed digitalised pilot lines that target a 90% yield. It uses tunnel-IBC technology to create high-performance cells with a target efficiency of approximately 25%.

Renewable Energy Infrastructure
enterprise
Target: Utility-scale Solar Farm Operators

If you are an operator dealing with panel degradation and short lifespans — this project developed modules targeting a product lifetime of over 40 years. This reduces replacement costs and increases long-term energy harvest.

Circular Economy
SME
Target: PV Recycling Specialists

If you are a recycling firm dealing with non-recyclable composite panels — this project developed eco-design practices for modules made from recycled materials. This ensures easier dismantling and a zero-waste manufacturing roadmap.

Frequently asked

Quick answers

What is the expected cost impact of this technology?

The project aims to demonstrate a favorable cost per Watt-peak (cost/Wp) compared to current commercially available PV modules to ensure business case viability.

At what industrial scale is this being demonstrated?

The project targets a 15 MW capacity for M10 wafers in Norway, a 190 MW cell capacity, and a minimum of 170 MW annual module production capacity.

What is the status of the Intellectual Property?

The project leverages patented and already proven back-contacted silicon heterojunction 'tunnel-IBC' technology.

How does this integrate with existing industry standards?

It utilizes Industry 4.0 concepts, including inline metrology and automation, to provide feedback loops from the field back to the production lines.

What is the timeline for the pilot demonstration?

The project is scheduled to demonstrate these digitalised pilot lines by 2025.

Consortium

Who built it

The consortium is heavily industry-driven with a 65% industry ratio, comprising 13 industrial partners and 4 SMEs. This strong commercial presence, combined with 3 universities and 4 research centers across 8 countries, indicates a high focus on commercial viability and technology transfer rather than pure academic research.

How to reach the team

Contact UNIRESEARCH BV in the Netherlands for licensing and partnership inquiries.

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for tunnel-IBC technology.