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PHOENIX · Project

Self-Healing Smart Batteries with Integrated Sensors for Extended Lifespan and Safety

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Imagine if a battery could feel when it's getting damaged and then fix itself, much like how your skin heals a small cut. This technology puts tiny sensors inside the battery to spot problems and uses special materials that react to a trigger to repair the damage. It all works through a smart brain that manages the battery to keep it running longer and safer.

By the numbers
10
Expected increase factor of battery demand in the next decade
9
Total partners in consortium
4
Number of SMEs in consortium
The business problem

What needed solving

Batteries for EVs and grids suffer from degradation and safety risks, leading to high replacement costs and environmental waste. Current systems cannot repair internal damage once it occurs.

The solution

What was built

A system comprising integrated sensors, self-healing materials (magnetically/thermally activated polymers), and a Battery Management System (BMS) to detect and repair cell damage.

Audience

Who needs this

EV Battery Pack ManufacturersGrid Energy Storage OperatorsBattery Recycling CompaniesConsumer Electronics OEMs
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle (EV) Manufacturer

If you are an EV manufacturer dealing with battery degradation and short replacement cycles — this project developed self-healing materials and sensors that maximize usable lifespan. This reduces the need for premature battery replacements in vehicles.

Energy Storage
enterprise
Target: Grid Energy Storage Provider

If you are a grid storage provider dealing with high maintenance costs and safety risks — this project developed a Battery Management System (BMS) that detects defective operations and triggers repairs. This ensures higher reliability for large-scale energy infrastructure.

Consumer Electronics
any
Target: High-end Device Manufacturer

If you are a device manufacturer dealing with battery failure in premium electronics — this project developed Generation 3b and 4a Li Ion batteries with integrated sensing. This allows for better quality and reliability over the product's life span.

Frequently asked

Quick answers

What is the expected cost or price of these batteries?

Based on available project data, the project aims for highly competitive pricing and minimal changes to current production lines to ensure economic viability.

Can this be produced at an industrial scale?

Yes, the project specifically studies mass production processes and aims for a design that is manufacturable with minimal changes to existing battery production lines.

How is the intellectual property or licensing handled?

The project intends to support the development of spin-off companies or the creation of licensing deals to enable industrial uptake.

How does this integrate with existing battery systems?

The technology uses a Battery Management System (BMS) with in-line communication to detect degradation and trigger the self-healing mechanisms.

When will this be available for commercial use?

The project period runs from 2023-05-01 to 2027-04-30, with an optimization study at the end to yield a final proof of concept.

Consortium

Who built it

The consortium is well-balanced for commercialization, featuring a 44% industry ratio with 4 SMEs and 4 Research organizations. This mix of academic research (1 university) and industrial expertise in materials, sensors, and recycling suggests a strong pipeline from lab to market.

How to reach the team

VRIJE UNIVERSITEIT BRUSSEL

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for self-healing battery components.