If you are a clothing brand dealing with consumer pressure to remove polyester — this project developed cellulose-based fibers and insulation that mimic penguin protection to provide high-performance warmth without the plastic waste.
Sustainable Wood-Based High Performance Insulation and Fabrics for Outdoor Clothing
Imagine a jacket that keeps you warm and dry like a penguin, but is made from trees instead of plastic. This work replaces synthetic polyester with specially treated wood fibers that repel water and trap heat. It even adds heating elements and a plan to recycle the clothes when they wear out.
What needed solving
Outdoor clothing relies heavily on synthetic polyester, which creates environmental waste and conflicts with EU sustainability targets. There is a market gap for bio-based materials that offer the same water-repellency and warmth as plastics.
What was built
A prototype outdoor jacket using cellulose-based fibers, water-repellent insulation materials, and fabrics with integrated heating elements.
Who needs this
Who can put this to work
If you are a manufacturer dealing with high carbon footprints in insulation production — this project developed air-laying and foam forming techniques for wood-based fibers that match the thermal resistance of polyester.
If you are a tech company dealing with the lack of sustainable substrates for electronics — this project developed cellulose fabrics with integrated heating elements and sensors for active outdoor gear.
Quick answers
What is the estimated cost or price of these materials?
Based on available project data, the project aims to ensure materials are low-cost and low-resource, but specific price points per meter or kilogram are not provided.
Can this be produced at an industrial scale?
The project aims to demonstrate production at TRL 6-7 and has tested three production technologies: air-laying, foam forming, and loose-fill.
How is the IP and licensing handled?
Based on available project data, there are no specific details on licensing terms, though the consortium includes 6 industry partners who are likely involved in the exploitation of the results.
What regulations does this address?
The materials are developed using Safe and Sustainable by Design (SSbD) principles to meet EU-level sustainability targets and circular economy requirements.
When will the final products be available?
The project period runs from 2024-05-01 to 2028-04-30, suggesting the final validated prototypes will be ready by early 2028.
Who built it
The consortium is heavily weighted toward commercial application, with a 60% industry ratio (6 out of 10 partners). The presence of 3 SMEs and 3 research organizations across 5 European countries suggests a strong pipeline from lab to market, coordinated by VTT, a major Finnish research center.
Contact TEKNOLOGIAN TUTKIMUSKESKUS VTT OY in Finland
Talk to the team behind this work.
Contact us to connect with the PENGUIN consortium for licensing cellulose-based insulation tech.