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PEMTASTIC · Project

Long-Life Hydrogen Fuel Cell Components for Heavy Duty Trucks

transportPrototypeTRL 4

Imagine a battery that doesn't wear out, even when pushed hard in a big truck. This work creates a tougher 'heart' for hydrogen fuel cells that can handle high heat without breaking down. It's like upgrading a standard engine to a heavy-duty industrial version that lasts much longer.

By the numbers
20,000
target durability hours
1.2 W/cm2@0.65 V
power density
0.30 g/kW
Pt loading
105°C
operating temperature
The business problem

What needed solving

Hydrogen fuel cells for heavy trucks fail too quickly due to high heat and harsh operating cycles. This leads to high maintenance costs and short vehicle lifespans.

The solution

What was built

A durable Membrane Electrode Assembly (MEA) and a set of degradation models. These were validated in a short stack prototype.

Audience

Who needs this

Heavy-duty truck manufacturersFuel cell stack producersSpecialty chemical suppliers for membranesHydrogen fleet operators
Business applications

Who can put this to work

Heavy Transport
enterprise
Target: Truck OEM

If you are a truck manufacturer dealing with fuel cell degradation in long-haul fleets — this project developed a durable membrane electrode assembly that targets 20,000 hours of operation. This ensures vehicles stay on the road longer without expensive power-stack replacements.

Chemical Manufacturing
enterprise
Target: Catalyst and Membrane Supplier

If you are a chemical supplier dealing with material failure at high temperatures — this project developed a catalyst coated membrane tailored for 105°C operation. This allows for the production of high-performance components that meet strict heavy-duty durability standards.

Hydrogen Infrastructure
mid-size
Target: Fuel Cell Stack Integrator

If you are a stack integrator dealing with unpredictable fuel cell lifespans — this project developed degradation models to predict MEA lifetime. This enables faster health assessments and more accurate performance predictions for the end customer.

Frequently asked

Quick answers

What is the expected cost or price of the developed MEA?

Based on available project data, specific pricing is not mentioned, but the project aims to reduce costs by using a low platinum loading of 0.30 g/kW.

Is this technology ready for industrial scale production?

The project aims to reach TRL 4, meaning it is validated in a short stack prototype rather than full industrial scale.

Who owns the IP and how is licensing handled?

Based on available project data, the project includes an objective to define an exploitation strategy, but specific licensing terms are not yet disclosed.

How does this integrate with existing truck systems?

The project analyzes truck mission profiles to define operation protocols and draws implications for system management and Balance of Plant (BoP) components.

What is the timeline for market availability?

The project runs from February 2023 to November 2026, focusing on reaching TRL 4 by the end of the period.

Consortium

Who built it

The project is highly industry-driven with a 75% industry ratio, featuring 9 industrial partners out of 12 total members. This strong commercial presence, including specialized companies like Symbio, Chemours, and Heraeus, suggests a direct path from lab results to industrial application, supported by the DLR as coordinator.

How to reach the team

Contact the Deutsches Zentrum für Luft- und Raumfahrt (DLR) regarding MEA durability results.

Next steps

Talk to the team behind this work.

Contact us to connect with the PEMTASTIC industrial partners for TRL 4 licensing opportunities.

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