SciTransfer
PEACE · Project

High-Pressure Green Hydrogen Production to Reduce Compression Costs

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Imagine a water-splitting machine that doesn't just make hydrogen, but squeezes it into a high-pressure state right from the start. Usually, you need expensive extra pumps to get gas ready for pipelines, but this system does it internally. It's like having a soda machine that carbonates the drink instantly instead of needing a separate bottling plant.

By the numbers
90 bar
Maximum operating pressure
50 kW
System demonstrator capacity
70 %
Target efficiency (LHV)
1 A/cm2
Target current density
The business problem

What needed solving

Green hydrogen production is often too expensive due to the high cost of mechanical compressors needed to get gas into pipelines or chemical plants. Current alkaline electrolyzers often lack the efficiency and pressure capabilities to bypass these costly steps.

The solution

What was built

A >50 kW alkaline electrolysis system demonstrator. It includes stack components qualified for pressure standing and a two-stage pressurization concept.

Audience

Who needs this

Hydrogen gas grid operatorsMethanol and ammonia producersIndustrial gas equipment manufacturersRenewable energy plant developers
Business applications

Who can put this to work

Chemical Manufacturing
enterprise
Target: Methanol production plant

If you are a chemical producer dealing with high energy costs for gas compression — this project developed a system that produces hydrogen at pressures exceeding 50 bar. This allows the gas to be fed directly into methanol synthesis without extra mechanical compression.

Energy Infrastructure
enterprise
Target: Hydrogen grid operator

If you are a grid operator dealing with the high CAPEX of compression stations — this project developed an electrolyzer capable of operating up to 90 bar. This enables direct injection of green hydrogen into gas networks, removing the need for separate compression stages.

Renewable Energy
mid-size
Target: Wind or Solar farm operator

If you are a renewable energy producer dealing with fluctuating power supply — this project developed an alkaline electrolyzer designed for direct coupling with renewables. It targets a 70% efficiency (LHV) at a current density of 1 A/cm2 to lower the cost of hydrogen.

Frequently asked

Quick answers

How does this technology reduce the cost of hydrogen?

It reduces the Levelized Cost of Hydrogen (LCOH) by eliminating expensive mechanical compression stages and increasing operating efficiency at higher current densities. This lowers both CAPEX and OPEX of the overall system.

What is the industrial scale of the demonstrated system?

The project is developing and demonstrating an alkaline electrolysis system of more than 50 kW.

Who owns the IP and how is licensing handled?

Based on available project data, specific licensing terms are not disclosed, but the consortium includes 3 industry partners and 2 SMEs who are developing the technology for commercial perspectives.

Can this system integrate with existing gas grids?

Yes, by operating at pressures up to 90 bar, the hydrogen can be fed directly into gas networks without further compression.

What is the timeline for the technology breakthrough?

The project aims to place Europe at the lead of highly pressurized alkaline electrolysis technology within a 3-year period (2023-2026).

Consortium

Who built it

The consortium is well-balanced for commercialization, featuring a 43% industry ratio with 3 industrial partners and 2 SMEs. The presence of DLR as coordinator alongside 3 universities and 1 research center ensures a strong bridge between academic research and industrial application across 5 European countries.

How to reach the team

Contact DLR (Deutsches Zentrum für Luft- und Raumfahrt eV) regarding the PEACE project

Next steps

Talk to the team behind this work.

Contact us to connect with the PEACE consortium for high-pressure electrolysis licensing.