SciTransfer
PANDORA · Project

High-Efficiency Open Fan Engine Validation for Carbon-Free Aviation

transportTestedTRL 4

Imagine a plane engine without the heavy outer shell, like a giant high-tech propeller. This design uses less fuel and weighs less, but it's traditionally much noisier. This work creates a precise digital and physical map to make these engines quiet enough for passengers while keeping them super efficient.

By the numbers
5-10 dB
achievable noise reduction
-9dB
expected noise reduction in TP 130 pax project
The business problem

What needed solving

Open fan engines offer huge fuel savings but are too noisy and lack the public testing data needed to move from a concept to a certified product.

The solution

What was built

A physical test article for an unducted single fan and a corresponding experimental database of noise and performance data.

Audience

Who needs this

Jet engine manufacturersSustainable aviation fuel (SAF) aircraft designersHydrogen-powered aircraft developersHybrid-electric propulsion engineers
Business applications

Who can put this to work

Aerospace Manufacturing
enterprise
Target: Aircraft Engine Manufacturer

If you are an engine manufacturer dealing with high CO2 and NOx emissions — this project developed an unducted single fan (USF) experimental database that helps achieve a 5-10 dB noise reduction. This allows for the creation of more efficient, carbon-free propulsion systems.

Sustainable Aviation
mid-size
Target: Hydrogen or Hybrid-Electric Aircraft Startup

If you are a green aircraft developer dealing with the lack of public test data for open rotors — this project developed a validated numerical toolset and experimental data. This unlocks the use of USF for Hydrogen and Hybrid-electric configurations.

Aviation Consulting
SME
Target: Aerodynamic Simulation Firm

If you are a simulation firm dealing with inaccurate blade-to-blade variation models — this project developed validated experimental data to expand the scope of numerical tools. This reduces the risk of misleading conclusions during the design phase.

Frequently asked

Quick answers

What is the expected cost or price of this technology?

Based on available project data, there is no specific pricing or unit cost mentioned; the project focuses on validation and data generation.

Is this technology ready for industrial scale?

The project is currently in the validation phase using a test article designed by Safran Aeroengines and DLR to provide industrial information for future design.

How is the IP and licensing handled for the experimental database?

Based on available project data, the project aims to build an experimental database to unlock applications, but specific licensing terms are not provided.

What are the regulatory implications regarding noise?

The project targets a noise reduction of 5-10 dB to bring open fan noise levels closer to those of traditional ducted fans.

How long does the validation process take?

The project period is from 2023-02-01 to 2027-01-31, indicating a four-year development and validation cycle.

Consortium

Who built it

The consortium is a lean group of 6 partners from 4 countries (DE, ES, FR, UK). It features a strong academic-research core (3 universities, 2 research centers) balanced by a critical industrial anchor, Safran Aeroengines (17% industry ratio), ensuring that the aerodynamic designs are grounded in industrial specifications.

How to reach the team

Contact Universidad Politecnica de Madrid for details on the USF experimental database.

Next steps

Talk to the team behind this work.

Contact SciTransfer to access the validated numerical tools for open fan design.

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