SciTransfer
P.CAP · Project

High-Temperature Durable Capacitors to Replace Unreliable Aluminum and Tantalum Components

energyTestedTRL 7

Imagine the tiny energy storage parts in your electronics as batteries that often leak or pop when they get too hot, causing the whole device to break. This project replaces those fragile parts with a new design that doesn't dry out or explode. It's like switching from a fragile glass bulb to a heavy-duty LED that can handle extreme heat without failing.

By the numbers
15%
Electronic breakdowns caused by AEC failure
250 ºC
Maximum operating temperature
1000 h
Operating life at 250 ºC
40 V
Rated voltage
1-200 Hz
Operating frequency range
The business problem

What needed solving

Standard electrolytic capacitors are unreliable, often causing 15% of electronic failures due to heat-induced leaks or explosions. Additionally, tantalum capacitors rely on critical raw materials that pose environmental and supply chain risks.

The solution

What was built

A planar electric double layer capacitor (P.EDLC) prototype capable of operating at mid-frequencies (100Hz) and extreme temperatures.

Audience

Who needs this

EV power electronics engineersIndustrial sensor manufacturersConsumer electronics hardware designersMining equipment maintenance firms
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle (EV) Manufacturer

If you are an EV manufacturer dealing with power electronics that fail under high heat — this project developed a bipolar capacitor that can operate at >250 ºC. This ensures the vehicle's power systems remain stable and reduces the risk of catastrophic short circuits.

Mining
mid-size
Target: Industrial Machinery Operator

If you are a mining equipment operator dealing with electronics in harsh, high-temperature environments — this project developed a capacitor with an operating life of more than 1000 h at 250 ºC. This reduces downtime caused by the 15% of electronic breakdowns typically linked to capacitor failure.

Consumer Electronics
enterprise
Target: Smartphone and Tablet Manufacturer

If you are a device manufacturer dealing with the ethical and supply chain risks of tantalum — this project developed a tantalum-free planar capacitor. This allows for miniaturized, sustainable circuit boards without sacrificing performance.

Frequently asked

Quick answers

How does this affect the cost of production?

Based on available project data, the project targets the market for aluminium electrolytic capacitors, which are currently the only cost-effective solution for large capacitance needs. The goal is to provide a reliable alternative that maintains these cost advantages.

Is this technology ready for industrial scale?

The project aims to reach a pre-commercial stage with a clear roadmap for upscaling production and starting pilot testing during the project period.

What is the IP or licensing status?

Based on available project data, specific licensing terms are not listed, but the project is led by an SME (CHARGE2C-NEWCAP LDA) moving toward a minimum viable product.

How does it integrate into existing circuits?

The technology is designed to replace aluminium and tantalum electrolytic capacitors in power supply filtering and bypass units, specifically targeting mid-frequency operation (1-200 Hz).

What is the expected timeline for deployment?

The project runs from 2022-10-01 to 2026-06-30, with the goal of reaching a pre-commercial stage by the end of the period.

Consortium

Who built it

The project is lean, consisting of a single partner (100% industry ratio). It is coordinated by CHARGE2C-NEWCAP LDA, a Portuguese SME. This structure suggests a highly focused, commercially-driven development path without the overhead of academic partners, speeding up the transition to a minimum viable product.

How to reach the team

Contact CHARGE2C-NEWCAP LDA in Portugal

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for high-temperature capacitor prototypes.